Electronics
Contract Manufacturing
ThermOmegaTech®’s Electronics division specializes in PCB assembly services for aerospace, defense, and industrial electronics applications.
Request a quotePCB Assembly Services in the USA
ThermOmegaTech® provides electronic contract manufacturing services from its AS9100D and CMMC Level 2 – certified manufacturing facility in Warminster, Pennsylvania. We specialize in high-reliability PCB assembly for aerospace, defense, and industrial electronics applications, supporting customers from prototype development through full-scale production.
OEMs require electronic contract manufacturing partners that can deliver high-quality PCBAs, documented processes, and dependable production support. ThermOmegaTech® works with customers early in the manufacturing process through production to review documentation, assembly requirements, and production readiness.
Through qualified partners, ThermOmegaTech® can also support box build, cable assembly, and complete system integration requirements when needed.
Manufacturing capabilities include:
- Surface mount (SMT) PCB assembly
- Through-hole PCB assembly
- Mixed-technology assemblies
- Rigid, flex, and rigid-flex PCBs
- Automated optical inspection (AOI)
- Functional testing support
- Documentation and traceability requirements
PCB Assembly
We provide PCB assembly and electronic manufacturing services for rigid, flex, and rigid-flex printed circuit boards using automated SMT placement, through-hole PCB assembly, and mixed-technology manufacturing techniques. Inspection, testing, and documented manufacturing processes help verify assembly workmanship and support long-term reliability.
Explore CapabilitiesLED PCB Assembly
ThermOmegaTech® manufactures custom LED PCB assemblies for commercial, industrial, and specialty lighting applications. We support standard and custom LED module designs, including large-format assemblies up to 400 mm (15.74″) × 1200 mm (47.24″) for integration into lighting fixtures and illuminated systems.
Explore Capabilities
Testimonials
Proven Performance in the Field
Real customers, real stories. See how we’ve helped bring real products to market.
“With the help of ThermOmegaTech®, we were able to develop an at-home alternative to fitness connoisseurs in a time of need!”
— Impact Wrap
Project Manager at Douglas ORR Plumbing in Miami Springs, FL
“Our engagement with ThermOmegaTech® has been exceedingly positive, exemplifying engineering acumen & entrepreneurial spirit.”
— PippySips
Project Manager at Douglas ORR Plumbing in Miami Springs, FL
“ThermOmegaTech® has provided PCB assembly, but they’ve also been a resource for learning the electronic manufacturing process.”
— SlingMax
Project Manager at Douglas ORR Plumbing in Miami Springs, FL
“It’s been great working with ThermOmegaTech® over the past couple of years. The team is responsive, customer oriented, extremely knowledgeable and focused on providing solutions that improve our supply chain. We consider them a partner in the success of our business and look forward to growing that partnership.”
— Chase Crane
Commodity Manager – Electronics
Champion Aerospace
Domestic Hot Water Recirculating
CircuitSolver® is a thermostatic, self-actuating balancing valve that automatically and continuously adjusts the flow of a domestic hot water recirculation system to maintain a specified temperature at the end of each branch or riser. CircuitSolver® regulates flow in response to heat loss and demand fluctuations, reducing labor time and eliminating callbacks.
Learn MoreDrain Tempering Valve (DTV)
Drain water from commercial equipment that exceeds 140°F (60°C) must be sufficiently tempered down before entering public sewers to comply with plumbing regulations and prevent damage to PVC piping. The drain tempering valve (DTV) is installed in-line to monitor effluent continuously and automatically apportion cold water flow, simplifying code compliance.
Learn MoreESS Water Heater for Safety Showers
The ESS Water Heater is a packaged system designed to satisfy ANSI Z358.1-2014 requirements for tepid water delivery to an emergency drench system. The unit uses the Therm-O-Mix® WWM Mixing Valve to combine hot and cold water to an OSHA-compliant 85°F (29.4°C) and will continue to do so even if electricity is interrupted.
Learn MoreMarkets
Industries We Serve
Aerospace and Defense
Aerospace PCB assembly and printed circuit board assembly for defense electronics, including aircraft systems, communications equipment, and ground support electronics.
Industrial
PCB assembly services for industrial OEMs developing controls, instrumentation, automation, and monitoring systems.
Resources
Learn more about the certifications, quality systems, and manufacturing capabilities behind our PCB assembly operations
Certifications and Standards
Quality and compliance are built into every stage of production. ThermOmegaTech® maintains an AS9100D-certified quality management system, CMMC Level 2 certification, DDTC registration, and IPC workmanship standards to support aerospace, defense, and other critical electronics programs.
View CertificationsState-of-the-art Facility and Equipment
Our Pennsylvania manufacturing facility is equipped to support turnkey, partial turnkey and consignment PCB assembly programs. Advanced SMT placement, nitrogen reflow soldering, automated optical inspection (AOI), and support for components as small as 01005 help ensure consistent assembly quality.
See Our Equipment
Resources
Where These Solutions Are Applied
ThermOmegaTech® solutions are applied in systems that require controlled performance, reliable operation, and consistent manufacturing quality.
How It Works
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Installation Map
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Find Your Rep
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Case Studies
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BIM/Revit Files
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Case Studies
PCB Assembly Success Stories
ThermOmegaTech® manufactures PCB assemblies for products requiring reliable operation, controlled manufacturing quality, and documented production processes.
PippySips
In a dynamic collaboration between ThermOmegaTech®’s Electronics Division and Philadelphia-based entrepreneurs Amberlee and Joe Venti, the innovative breastmilk management system PippySips has transformed from concept to reality. This patented and award-winning solution simplifies breastmilk storage, cooling, and temperature monitoring, ensuring optimal safety and quality.
Impact Wrap
During the everlasting Quarantine of 2020, Impact Wrap decided to develop an at-home solution for fitness connoisseurs. Working closely with ThermOmegaTech® to handle the design, prototyping, and manufacturing process, the Impact@Home came to fruition – a smart tracking sensor that clips to workout bags and connects to iPhone/Androids via Bluetooth
SlingMax
A lifting and rigging technology company chose ThermOmegaTech® to produce over 1,000 PCB Assemblies for their new product, Smart Sling® Technology – an overload sensor built into their Twin-Path® sling. The sensor board monitors & alerts operators of potentially dangerous conditions in which a sling’s integrity may be compromised due to excessive load.
BBQ Guru
In search of a quality Electronic Manufacturer, Jim Logue, Owner of Logue Family Holdings, Inc., acquired a well-established contract manufacturer to streamline the production of BBQ Guru’s UltraQ – a temperature control device with Bluetooth & Wi-Fi connection designed to monitor and control the temperature of BBQ grills and food.
Industry Products
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Frequently Asked Questions
Get Answers to Your Electronics Questions
Find answers to common questions about our PCB assembly services, certifications, manufacturing capabilities, and quality standards.
What PCB assembly services do you offer?
We provide turnkey, consignment, and partial-turnkey PCB assembly services, including SMT, through-hole assembly, mixed-technology assemblies, testing, and final inspection.
Can you support both prototype and production builds?
Yes. We support prototype, low-volume, and full-scale production builds helping customers move seamlessly from development to manufacturing.
Do you manufacture in the United States?
Yes. All PCB assembly operations are performed at our manufacturing facility in Warminster, Pennsylvania.
What certifications and quality standards do you maintain?
ThermOmegaTech® Electronics operates under an AS9100D certified quality management system and follows IPC workmanship standards, including IPC-A-610 and J-STD-001. Documented processes, inspection, and traceability help ensure consistent quality and reliability. We also maintain CMMC Level 2 certification and DDTC registration to support aerospace and defense manufacturing requirements.
Related Articles
Check Out Our Electronics News
ThermOmegaTech® Achieves CMMC Level 2 Certification
View Article
Electronics Division Manufactures Easy-to-Read Digital Thermometer for Breastmilk System
View Article
An Inside Look of BBQ Guru’s UltraQ Temperature Controller
View ArticleNeed a Reliable Electronic Contract Manufacturing Partner?
Whether you’re evaluating a new electronics contract manufacturing partner or expanding an existing production program, our team is ready to help.
Our team works closely with customers to address manufacturability concerns, support production readiness, and deliver high quality assemblies.