TBV-PR Thermostatic Thermal Bypass Valve with Pressure Relief

Operation

The TBV-PR integrates temperature control and pressure relief into one valve. The thermal actuator of the thermal bypass valve precisely adjusts the opening based on temperature fluctuations to control flow and ensure optimal system performance. Cooler fluid goes through the valve bypass, while hotter fluid goes through the system’s heat exchanger/cooler.

The built-in pressure relief function safeguards the system from excessive pressure buildup. When the pressure exceeds a predetermined threshold, the valve opens, allowing fluid to escape and reducing pressure to a safe level. Refer to the Bypass Mode with H/X path blocked graphic below.

This versatile valve can be incorporated into a 4-way manifold to efficiently direct fluid flow based on temperature, ensuring optimal system performance and safety.

Thermostatic Thermal Bypass Valve with Pressure Relief Flow Thermostatic Thermal Bypass Valve with Pressure Relief Bypass Mode

Typical Thermal Bypass Applications

  • Cooling Water Control for Radiator or Heat Exchanger
  • Electronics System Cooling
  • Engine and Compressor Cooling System
  • Hydraulic Fluid or Lube Oil Cooling Systems
  • Hydraulic Power Units (HPUs)
  • Hydraulic or Lube Oil Thermal Bypass
  • Loop-type Circulation Systems

Design Features

  • Exclusive self-actuating Thermoloid® thermal wax actuator
  • Integrated pressure relief
  • Standard valve material is brass or stainless steel
  • Reactive, compact, and low mass – fast response
  • Corrosion-resistant, long service life

Benefits

  • Self-operating – no external power source required
  • Temperature control – controls fluids by sensing over-temperature thermal levels
  • Built-in pressure relief simplifies installation and maintenance processes
  • Wide temperature range available
  • Minimal maintenance needed
  • Few moving parts – reduce system wear

Ordering

PART NUMBER

DESCRIPTION

1056-00000000X-XXX

SAE-18-TBV-PR-XXX-C360-B-XXX

1056-01000000X-XXX

SAE-18-TBV-PR-XXX-SS-B-XXX

1056-02000000X-XXX

SAE-18-TBV-PR-XXX-S6-B-XXX

Notes

  1. Full open temperatures “XXX” available: 040°F, 050°F, 055°F, 060°F, 065°F, 075°F, 085°F, 090°F, 095°F, 100°F, 105°F, 110°F, 120°F, 125°F, 130°F, 140°F, 150°F, 155°F, 160°F, 170°F, 180°F, 190°F and 200°F.
    1.  The closing temperature is typically 10°F above the opening temperature.
  2. Replace singular “X” with 0=025 psig, 1=050 psig, 2=100 psig, etc.
  3. C360=Brass, SS=303 Stainless Steel, and S6=316/316L Stainless Steel.
  4. Customized body or elastomer materials, pressure options, or threads are available upon request  – Contact our team

Specifications

  • Size: SAE-18
  • Maximum Operating Pressure: 440 PSIG (30.3 BAR)
  • Maximum Operating Temperature: 150ºF (66ºC) over set-point limit 250ºF (149ºC)

Resources

Thermal Bypass Valve with Pressure Relief Product Sheet
Thermal Bypass Valve with Pressure Relief Installation and Maintenance Instructions