2024 ThermOmegaTech Year in Review

/ 0 Comments / in News, Product, ThermOmegaTech / by Christine Tarlecki

Thanks to our customers, 2024 was a fantastic year. Let’s celebrate ThermOmegaTech’s successes and read our 2024 Year in Review!

2024 year in review

EXPANSION NEWS

ThermOmegaTech manufacturing expansion

  • We announced the expansion of our manufacturing facility. This expansion added 23,000 square feet and incorporated new manufacturing, R&D, and office space for the company’s growing divisions.
  • We installed 3 new CNC turning centers and lathes and have integrated automation into our some of our operations with a Cobot robot.
  • In our Electronics area we expanded our production space by 40% and increased inventory capacity by 350%.
  • We also installed new equipment such as a 13-zone oven with nitrogen atmosphere capability for superior soldering, a new stencil printer with an accelerated 15-second print cycle and automated cleaning function, and second aqueous cleaner to accommodate increased production volume.

NEW HIRES

  • Ken Kramer joined the sales team as our Industrial Specification Manager.
  • Josue Vazquez joined our CircuitSolver® team as our Eastern Region Commercial Plumbing Sales Manager.
  • Steve Morehead joined our CircuitSolver® team as our Western Region Commercial Plumbing Sales Manager.

NEW PRODUCTS AND CERTIFICATIONS

  • STVM washdown with welded componentsWe added a new version of the STVM®: A stainless steel washdown option with welded components. This unit offers superior strength and leak-free sealing for the most demanding applications.
  • We introduced the Thermal Bypass Valve with Pressure Relief (TBV-PR), which integrates temperature control and pressure relief into one valve.
  • ThermOmegaTech® obtained NSF/ANSI 61 certification on our pump thermal relief valves and various other industrial valves.

FEATURED CONTENT & VIDEOS

We created several new content pieces:

  • We created a new presentation, Thermal Actuated Valves: Enhancing System Efficiency and Reliability, which is accredited by the ACEC and offers PDH credits for in-person events. Contact us to set up a session!
  • We published a White Paper on Thermal Actuators in Aerospace and Defense: Enhancing Efficiency and Reliability in Critical Systems. Download it on Tech Briefs.com.
  • The world of thermostatic balancing valves was explored in a webinar presented by Tom Ruggierio, Director of Sales for Commercial Plumbing.
  • We launched a new video about how our Freeze Protection valves protect equipment when temperatures plummet.

We debuted several product blogs this year, starting with:

We published several case studies:

  • We published Case Studies highlighting the reliability of our automatic thermostatic balancing valves with UH St. John’s Medical Center Maternity Wing, Twin Lakes Assisted Living Facility, and Canyon’s Edge Apartments.
  • Our distributor in South Carolina , Eastern Industrial Supplies, worked with us on a Case Study demonstrating how our Freeze Protection valves protected their equipment and solved an ongoing problem.
  • Our distributor in Arizona, Krue Industrial, launched an unboxing video of ThermOmegaTech products.

IN THE NEWS

  • We released a feature, Five Ways To Ensure Plant Safety in Processing Facilities, in Plant Engineering Magazine.
  • Our TBV-PR valve was featured in Plumbing and HVAC magazine.
  • Safety+Health published two features on the safe use of emergency stations and trends in workplace solutions.
  •  PCB Directory published a Q&A with our Director of Strategic Accounts in our Electronics division, Tom Krol.
  • Several publications published our expansion news, including EHS Daily Advisor, Pumps & Systems, Manufacturing.net, Plant Engineering, Pennsylvania Business Report, Valve World, HVAC Products, and more.

TRADESHOWS WE ATTENDED

  • The CircuitSolver® team kicked off 2024 with the AHR Expo in Chicago in January, then attended the CMPX 2024 Expo in March at the Metro Toronto Convention Centre.
  • ThermOmegaTech’s Electronics Division exhibited at the D2P Expo in Uncasville, CT in April.
  • In August, we exhibited our industrial product line at the ASSP Safety Show in Denver, CO.
  • In September, our Railroad team exhibited at the RSI Expo in Chicago, IL, and attended the ASLRRA Conference in Kansas City, MO.
  • In October, we attended the ASPE Expo in Columbus, Ohio, and debuted our new Demo Unit, which shows how our thermostatic valves work in real time. Watch the demos!
  • Our Aerospace and Defense team attended the AUSA Expo in Washington, DC. in October.

 

 

UPCOMING IN EARLY 2025

  • Don’t miss us at the AHR Expo in Orlando in February 2025 at Booth #3375!
  • We’ll be attending the 2025 Satellite Show in Washington, DC, from March 10-13. Look for ThermOmegaTech’s Booth #2460!

 

Thank you for participating in our journey and reading our 2024 Year in Review.

We wish you a happy and safe holiday season and a happy New Year. We look forward to working with you in 2025!

ThermOmegaTech® is Now Offering PDH Credits with a New Presentation for Architects, Engineers, and Industry Professionals

/ 0 Comments / in ThermOmegaTech / by Christine Tarlecki

We are excited to announce that ThermOmegaTech now offers PDH credits. Our new presentation, Thermal Actuated Valves: Enhancing System Efficiency and Reliability, is accredited by the ACEC and ASCE via the Registered Continuing Educational Program (RCEP) and is available for in-person events for architects, engineers, and other industry professionals.

During this presentation, attendees will:

  • Learn about the principles and mechanics of thermally actuated valves
  • Learn how thermally actuated valves contribute to system efficiency and reliability
  • Discover best practices for selecting and integrating thermally actuated valves
  • Earn 1 PDH credit

“I’m thrilled to offer engaging Lunch & Learn sessions for ThermOmegaTech, tailored to architects and engineering professionals seeking to earn valuable credit hours. These sessions provide an excellent opportunity to discover innovative thermal solutions while staying ahead in industry standards and practices. Let’s connect, learn, and innovate together,” Ken states.

Host a Lunch & Learn, explore the crucial role of thermal-actuated valves in enhancing systems performance, and earn 1 PDH credit. Contact Ken Kramer, ThermOmegaTech’s Industrial Specification Manager, at 267-631-5693.

Read more details here!

About ThermOmegaTech®:

For over 40 years, ThermOmegaTech® has been a leader in designing and manufacturing self-actuated thermostatic valves and actuators. The company provides innovative thermostatic solutions for various applications, including freeze protection, scald protection, mixing & diverting, steam traps, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many other applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace, defense, and industrial.

ThermOmegaTech® offers an array of standard valves and specializes in manufacturing highly engineered custom designs to meet your project’s needs. Engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication.

ThermOmegaTech® has been ISO 9001-certified for over two decades and achieved AS9100D certification in 2019.

 

Questions about our certifications? Please contact ThermOmegaTech here.

ThermOmegaTech®, Inc.

353 Ivyland Road, Warminster, PA 18974

Phone: 877-379-8258

Website: www.ThermOmegaTech.com

LinkedIn: www.linkedin.com/company/thermomegatech

Twitter: @thermomegatech

ThermOmegaTech® Announces New Welded Option on STVM® Washdown Station

/ 0 Comments / in News, Product, ThermOmegaTech / by Christine Tarlecki

ThermOmegaTech® is excited to announce improvements to the STVM® washdown station product line, including an STVM® stainless steel washdown option with welded componentry.

STVM welded unit

Adding a stainless steel welded version builds upon ThermOmegaTech’s washdown portfolio, offering a more comprehensive selection for our customers’ needs.

ThermOmegaTech® takes tremendous pride in the industry-leading design and field performance of the STVM steam-water mixing station.

The STVM® Steam Water Mixer Washdown Station is designed for high-temperature washdown to maximize efficiency and minimize downtime in food and beverage processing and other industrial facilities.

The design’s inherent advantages—such as the removable cartridge for easy maintenance and interlocking ball valves to help ensure safe usage—have led to an increasing field base of satisfied, loyal customers.

The ThermOmegaTech STVM® Washdown Station has redefined expectations for safety and ease of maintenance in facilities that mix steam and water for high-temperature washdown to optimize sanitary operations, improve maintenance and operational efficiency, boost safety, and minimize equipment downtime and labor requirements.

Please refer to the STVM product page on the ThermOmegaTech® website for an overview video of its unique features, technical data, and installation/maintenance guidance.

 

About ThermOmegaTech®:

For over 40 years, ThermOmegaTech® has been a leader in designing and manufacturing self-actuated thermostatic valves and actuators.

The company provides innovative thermostatic solutions for various applications, including freeze protection, scald protection, mixing & diverting, steam traps, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many other applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace, defense, and industrial.

ThermOmegaTech® offers an array of standard valves and specializes in manufacturing highly engineered custom designs to meet your project’s needs. Engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication.

ThermOmegaTech® has been ISO 9001-certified for over two decades and achieved AS9100D certification in 2019.

 

Questions? Please contact ThermOmegaTech here.

ThermOmegaTech®, Inc.

353 Ivyland Road, Warminster, PA 18974

Phone: 877-379-8258

Website: www.ThermOmegaTech.com

LinkedIn: www.linkedin.com/company/thermomegatech

Twitter: @thermomegatech

 

ThermOmegaTech Announces Expansion of Manufacturing Facility in Bucks County

/ 0 Comments / in News, ThermOmegaTech / by Christine Tarlecki

Warminster, PA—ThermOmegaTech® is pleased to announce the expansion of its manufacturing facility. This expansion adds 23,000 square feet to the existing 37,000 square feet and incorporates new manufacturing, R&D, and office space for the company’s growing divisions.

ThermOmegaTech Facility Expansion

 

“We are expanding to better serve our customers by improving workflows. From start to finish, the customer will have their needs fulfilled from design to assembly,” stated Brian Curry, ThermOmegaTech’s Vice President of Engineering. “We are also bringing prosperity and jobs to Ivyland and Bucks County, Pennsylvania.”

The new space includes specialized areas for Aerospace and Defense engineering and manufacturing equipment and sections for prototyping, testing, and quality inspection. It also features new conference rooms and collaboration areas.

“We are excited to extend ThermOmegaTech’s presence in Bucks County, Pennsylvania,” said President & CEO Jim Logue. “This expansion enables us to create more jobs and serve a broader range of industries for many years. Our ongoing innovation allows us to produce more solutions for diverse applications. We take pride in designing, machining, assembling, and testing our products on-site to ensure the highest quality for our customers.”

For a tour of our new manufacturing space or images, please contact ThermOmegaTech here.

 

About ThermOmegaTech®:

For over 40 years, ThermOmegaTech® has been a leader in designing and manufacturing self-actuated thermostatic valves and actuators.

The company provides innovative thermostatic solutions for various applications, including freeze protection, scald protection, mixing & diverting, steam traps, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many other applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace, defense, and industrial.

ThermOmegaTech® offers an array of standard valves and specializes in manufacturing highly engineered custom designs to meet your project’s needs. Engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication.

ThermOmegaTech® has been ISO 9001-certified for over two decades and achieved AS9100D certification in 2019.

Questions about our certifications? Please contact ThermOmegaTech here.

 

Introducing ThermOmegaTech’s Thermal Bypass Valve with Pressure Relief 

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

ThermOmegaTech®, the leading manufacturer of thermostatically controlled valves and actuators, is excited to introduce a brand-new product, the Thermal Bypass Valve with Pressure Relief (TBV-PR).Thermal Bypass Valve with Pressure Relief

The TBV-PR integrates temperature control and pressure relief into one valve.

It is engineered to safeguard equipment from damage caused by excessive pressure while maintaining optimal operating temperatures.

Integrating pressure relief override into a thermostatic valve, the TBV-PR delivers unmatched efficiency and reliability using ThermOmegaTech’s thermal actuator technology.

The thermal actuator controls flow throughout the system based on temperature changes, while the pressure relief safety feature protects the system from excessive pressure buildup.

When pressure exceeds a predetermined threshold, the valve automatically opens, sending flow through the bypass to restore safe operating conditions.

“We are excited to introduce the TBV-PR to the market,” said Tim McCollum, OEM Sales Manager at ThermOmegaTech. “Driven by customer feedback, this new valve combines temperature control with built-in pressure relief to protect your equipment. This innovative product is a testament to our commitment to providing solutions that meet the evolving needs of our customers.”

The TBV-PR is designed for seamless integration into a 4-way manifold to control flow based on fluid temperature. The valve will direct cooler fluid through the bypass and hotter fluid through the system’s heat exchanger/cooler. Its compact design and durable construction make it ideal for a wide range of applications.

Get more information on this innovative new product from ThermOmegaTech® here.

 

About ThermOmegaTech®:
For 40 years, ThermOmegaTech® has been a leader in designing and manufacturing self-actuated thermostatic valves and actuators. Founded in 1983, ThermOmegaTech® is a privately held organization with 40,000 square feet of manufacturing and office facility near Philadelphia, Pennsylvania.

The company provides innovative thermostatic solutions for various applications, including freeze protection, scald protection, mixing & diverting, steam traps, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many other applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace, defense, and industrial.

ThermOmegaTech® offers an array of standard valves and specializes in manufacturing highly engineered custom designs to meet your project’s needs. The engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication. ThermOmegaTech® has been ISO 9001-certified for over two decades and achieved AS9100D certification in 2019.

For more information, please get in touch with ThermOmegaTech here.
ThermOmegaTech®, Inc.
353 Ivyland Road, Warminster, PA 18974

Phone: 877-379-8258
Website: www.ThermOmegaTech.com
LinkedIn: www.linkedin.com/company/thermomegatech
Twitter: @thermomegatech

What is a Thermal Relief Valve?

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

In various industrial applications, maintaining the right temperature is crucial to ensuring the safety and efficiency of equipment. A thermal relief valve is one essential component in achieving this.

Let’s explore how thermostatic thermal relief valves can improve your system’s performance and lifespan, increase efficiency, and prevent damage.

Understanding Thermal Relief Valves

A thermal relief valve is a safety device designed to release overheated water from systems to prevent seal degradation and other damages caused by excessive temperature. When the fluid in a closed system heats up beyond a safe level, the valve opens to allow the overheated water to drain and cooler fluid to enter the system from the reservoir.

Thermal Relief Valve Function: The primary function of a thermal relief valve is to maintain safe temperature levels, preventing potential damage or catastrophic failure. This is particularly important in systems where fluid is prone to overheating, such as water in booster and fire pumps.

The choice of thermal relief valve depends on the application, operating conditions, temperature settings, and regulatory requirements. The value is undeniable. The cost of a thermal relief valve is minimal compared to the damage caused by overheating—from component replacement to labor for repairs to the cost of interrupted operations.

ThermOmegaTech offers two industrial thermal relief valve models. The ECONOHAT/RA is designed to protect booster pumps in low to medium pressure systems by releasing excessively heated water. For higher pressure applications, such as fire pumps, the HAT/RA-HP model provides the same thermal protection.

Thermal Relief Valve Design

The construction and components of a typical thermal relief valve can vary depending on its specific application and manufacturer. It typically consists of the following components:

Body:  Made from durable materials such as stainless steel or brass, ensuring longevity and resistance to corrosion.ECONOHATRA_SS Thermal Relief Valve

Thermostatic Element: The thermostatic element, such as a thermal wax actuator, is designed to open the valve at a specific temperature, allowing overheated water to escape.

Outlet: The outlet directs the relieved water to a safe location, preventing personnel harm or equipment damage.

These valves are self-actuating, modulating open and closed based on fluid temperature alone and unaffected by pressure variations. ThermOmegaTech’s stainless steel thermal relief valves are also NSF/ANSI/CAN 61 & 372 Certified.

Uses and Applications of Thermal Relief Valves

Using thermal relief valves is a safety measure that prevents damage and ensures the reliability of various industrial processes and equipment. Seals are the most susceptible component, but the entire system is at risk if temperatures rise to extreme levels. Some industries that utilize these valves are chemical processing, oil and gas, water treatment and supply, manufacturing, and fire protection systems.

Examples of Equipment and Systems

Booster Pumps: Used in domestic water supply systems to maintain consistent water pressure throughout a building. Because they are one of the first pieces of equipment installed during the construction of a new building, a booster pump can operate at a far lower capacity than its design point. This causes heat build-up while idling. A thermal relief valve like the ECONOHAT/RA senses that temperature spike, releases hot water, and spares critical components from the dangers of excessive heat.

Fire Pumps: Used on fire trucks to provide a steady flow of high-pressure water from various sources, such as hydrants, tanks, or natural water bodies. Overheating can occur when the pump operates for extended periods without sufficient water flow. Our HAT/RA-HP valve ensures the pumps do not overheat during use, which is crucial for effective firefighting operations.

How these Valves Operate

ThermOmegaTech’s thermal relief valves are installed on the pump casing and configured with a customer-selected open temperature to provide thermal protection. When the water in the pump starts rising to temperatures higher than specified, the thermal actuator within the valve modulates open, discharging the hot water. Cooler water from the water supply or tank then replaces the discharged water, lowering the temperature inside the pump.

Subsequently, the valve modulates closed once the temperature returns to acceptable levels. This modulating action maintains a relatively constant fluid temperature even as operating conditions vary. The discharged water can be collected, reused, or repurposed to reduce waste.

Conclusion

Thermal relief valves play a vital role in maintaining the safety and efficiency of various industrial systems. By preventing temperature build-up, these valves protect equipment, ensure uninterrupted operation, and increase the lifespan of your systems. The ECONOHAT/RA and HAT/RA-HP valves exemplify the reliability and precision needed for these critical applications.

Visit our pump thermal relief page for more information on our thermal relief valves and other innovative solutions. Have questions? Contact us today!

Discover ThermOmegaTech’s Safety and Maintenance Solutions at ASSP Safety Show ’24 in Denver, August 7-9th

/ 0 Comments / in News, ThermOmegaTech / by Christine Tarlecki

ThermOmegaTech®, a pioneer in self-actuating thermostatic temperature control technology, brings over four decades of expertise to various industries, including industrial and commercial plumbing, aerospace, and defense. This year, the Industrial team is excited to participate in the ASSP Safety Show in Denver, Colorado, from August 7th to 9th, at booth #1734.

Safety show 2024

“Safety is our top priority at ThermOmegaTech,” said Industrial Sales Manager Andy Reichlin. “We’ve developed innovative tepid water solutions for emergency showers and eyewash stations that meet OSHA and ANSI standards, and we ensure water lines don’t freeze or overheat, protecting personnel and creating a safe working environment.”

At Booth #1734, you will discover their thermostatic solutions for safety and maintenance, including the Therm-O-Mix® Tepid Water Delivery Station, ESS Tepid Water Heater, Freeze and Scald Protection Valves, and STVM® Washdown Station.

ThermOmegaTech washdown and tepid water solutions for eyewash stations and safety showers.

THERMOMEGATECH PRODUCTS

Federal regulations require that any facility where workers may be exposed to hazardous or corrosive materials must have immediate access to a tepid water emergency drench system to protect the eyes and body in the event of accidental exposure.

The Therm-O-Mix® station consistently supplies tepid water on demand to these fixtures to meet OSHA and ANSI Z358.1 safety requirements.
Read more about ThermOmegaTech’s Therm-O-Mix® station here.

Factory-packaged with ThermOmegaTech’s Therm-O-Mix® WWM mixing valve, the ESS (Emergency Shower Water Heater) combines cold and tank-heated hot water to deliver a constant 85°F tepid water outlet temperature at the point of use for safety showers and eyewash stations.
See how the ESS works here.

ThermOmegaTech’s self-actuating temperature control valves are the ideal solution for
Freeze and Scald Protection. When temperatures approach freezing, these thermostatic valves sense water or air temperature and modulate open to bleed off the cold water in the line.

The scald protection valve senses and purges the over-temperature water from outdoor water supply lines that get too hot and could damage equipment or scald personnel. These valves are typically installed in safety showers and eyewash stations to protect personnel.
See how the Freeze Protection valve works here.

ThermOmegaTech® supplies an innovative solution to difficult-to-maintain steam and water mixing stations, providing a high-temperature washdown for sanitization procedures at processing plants.
See how the STVM Washdown station works here.

How can we help keep your personnel and equipment safe from damage?
Stop by Booth #1734 for more information.

 

ThermOmegaTech® is eager to connect with end users for case studies and testimonials about our valves, STVM Washdown Station, and the Therm-O-Mix Station.

 

About ThermOmegaTech®:

For 40 years, ThermOmegaTech® has been a leader in designing and manufacturing self-actuated thermostatic valves and actuators. Founded in 1983, ThermOmegaTech® is a privately held organization with 40,000 square feet of manufacturing and office facility near Philadelphia, Pennsylvania.

The company provides innovative thermostatic solutions for various applications, including freeze protection, scald protection, mixing & diverting, steam traps, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many other applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace, defense, and industrial.

ThermOmegaTech® offers an array of standard valves and specializes in manufacturing highly engineered custom designs to meet your project’s needs. The engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication. ThermOmegaTech® has been ISO 9001-certified for over two decades and achieved AS9100D certification in 2019.

For more information, please get in touch with ThermOmegaTech here.

Why is Tepid Water Important for Emergency Showers? 

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

Emergency showers, facewash stations, and eyewash stations are essential for prompt decontamination in workplaces prone to chemical spills or exposure to hazardous materials.

These stations, strategically located in areas like power plants, industrial facilities, and labs, allow individuals to rinse off harmful substances in case of emergencies.

The Importance of Tepid Water in Emergencies

The importance of tepid water -safety shower in use

Tepid showers are critical in protecting personnel and complying with regulatory requirements. If a person’s body and eyes are exposed to a corrosive and dangerous substance at work, they need instant access to a water supply to saturate their bodies and flush their eyes.

A consistent flow of tepid water from emergency showers and eyewash stations prevents thermal shock or burns and ensures effective flushing without discomfort.

Many facilities have emergency fixtures, including laboratories, chemical, petrochemical, pharmaceutical, manufacturing plants, agriculture and mining facilities, oil refineries, and educational facilities.

Let’s explore the importance of using tepid water in emergency showers and how it affects workplace safety.

What is Tepid Water?

Tepid degree water is defined as having a temperature between 60-100ºF (15.6-37.8ºC). This temperature range is considered suitable for providing comfort and preventing further injury when using an emergency shower, facewash, or eyewash station after bodily exposure to hazardous materials.

The ANSI Z358.1-2014 standard is a guideline for selecting, installing, operating, and maintaining safety showers, facewash stations, and eyewash stations.

The standard states where emergency fixtures need to be located, the required spray patterns, minimum flow rates, water temperature requirements, and the time the water needs to be supplied.

Why Do Emergency Showers Need Tepid Water? 

Having tepid water readily available from emergency showers is essential to operator safety. Temperatures too high could burn the employee or open their pores, allowing dangerous substances to sink into their skin. Too cold water can lead to hypothermia or shock. Here’s why tepid showers are crucial:

Effective Decontamination: Tepid water is optimal for flushing chemicals or contaminants from the eyes, face, and body in case of chemical spills, splashes, or exposure. It helps dilute and remove hazardous substances more effectively than water that is too hot or too cold, aiding in rapidly removing contaminants to minimize potential injuries.

Compliance with Regulations: Many safety regulations and standards, such as ANSI/ISEA Z358.1, require tepid water in emergency eyewash and safety shower systems. Compliance with these regulations ensures facilities provide appropriate emergency response measures to protect workers’ health and safety.

Extended Flushing Duration: Tepid water encourages longer flushing durations, as individuals are more likely to endure the discomfort of flushing contaminants from their eyes or skin with water that is neither too hot nor too cold. Longer flushing times enhance the effectiveness of decontamination and reduce the risk of injury. The tepid water temperature ensures the injured person can endure the recommended 15 minutes of continuous flushing.

Prevention of Further Injury: In cases of chemical exposure, using tepid water for decontamination helps to prevent thermal shock, which can exacerbate injuries and increase tissue damage. Tepid water promotes gentle yet thorough flushing to minimize the risk of further injury to affected individuals.

Types of Tepid Water Systems

Various tepid water systems for safety showers, facewash, and eyewash stations are available. These include mixing valves for hot and cold-water supply lines, turnkey systems with pre-packaged, self-contained heating and mixing valves, instantaneous electric heaters, and steam-fired heaters.

ThermOmegaTech’s Therm-O-Mix® steam-fired tepid water delivery system uses existing plant steam and water to supply face/eyewash stations and safety showers with tepid water.

The unit functions 100% mechanically, needing no external power source, making it ideal for explosive-proof environments. It’s self-purging! No elaborate drainage or expensive recirculation systems are required.

If your facility does not have a steam supply, ThermOmegaTech also offers the heavy-duty ESS Emergency Safety Shower Water Heater, bundled with the Therm-O-Mix Station/Water-Water Mixing Valve (WWM).

ESS water heater

This heavy-duty electric water heater is designed to provide a safe and reliable tepid water supply. It is constructed of a carbon steel tank and internally lined with 1/2″ thick Hydrastone cement to ensure tank longevity when operating at elevated temperatures.

The tank is also fully insulated with 3″ thick polyurethane foam. Unlike instantaneous heaters, the ESS is unaffected by the loss of electric power in its ability to provide tepid water thanks to the thermostatic Therm-O-Mix mixing valve.

Implementing a system that automatically delivers tepid water ensures employees are safely drenched. This eliminates the risks of scalding or hypothermia during emergencies. This enhancement bolsters safety and provides immediate relief, fostering a secure working environment.

ThermOmegaTech Has Your Solution for Reliable Tepid Water Delivery

ThermOmegaTech® is a leading provider of temperature control solutions designed to meet stringent safety standards for emergency showers and eyewash stations. Our thermostatic tepid water delivery systems ensure your facility is prepared for emergencies while prioritizing the safety and well-being of personnel in industrial and commercial settings.

ThermOmegaTech’s tepid water delivery systems offer peace of mind. They enable organizations to proactively mitigate hazards and protect their most valuable asset—their people.

Contact ThermOmegaTech today to discuss your facility’s tepid water needs.

 

What is a Mixing Valve?

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

A mixing valve is a mechanical device that controls fluid temperature, commonly water, lube oil, or hydraulic fluid, by blending hot and cold fluids to provide a consistent output temperature. They are crucial in various industrial, aerospace, and defense systems where precise fluid temperature control is necessary.

This article provides an overview of mixing valves: types of valves, how they work, and applications for use.

Types of Mixing Valves

Two primary categories are motorized and thermostatic mixing valves.

Motorized mixing valves, also known as motorized or electronically controlled valves, use an electric actuator or motor to adjust the position of the valve’s internal components. This motorized adjustment allows precise control over the hot and cold fluid ratio, which regulates the outlet temperature.

Motorized mixing valves are often controlled electronically through a dedicated controller and are commonly used in commercial and industrial settings where accuracy is paramount. They are frequently used in applications requiring integration with automation systems, such as large-scale HVAC (heating, ventilation, and air conditioning) systems.

Thermostatic mixing valves use a thermal element, such as a wax-based cartridge, to adjust the mixing valve automatically based on fluid temperature. The thermal element expands or contracts in response to temperature fluctuations, which regulates the flow to maintain a consistent output temperature.

Thermostatic mixing valves are self-actuating and do not require external power to operate. They are commonly used in engines, compressors, lubrication oil cooling systems, hydrostatic drive circuits, radiators, and hydraulic power units (HPUs).

The primary difference between these types of mixing valves is the control method. Motorized valves use electric actuators and electronic control systems, while thermostatic valves rely on self-operating thermal elements.

How Does a Mixing Valve Work?

A mixing valve usually has three inlet connections: one for hot flow, one for cold flow, and one for the mixed fluid outlet. The 3-way control valve modulates between the hot and cold inlet feeds (ports “B” and “C”) to mix your fluid to the desired specified temperature exiting the “A” port.

The mixing valve would ensure the fluid remains within the optimal temperature range, preventing overheating or excessive cooling. Such temperature extremes could result in system malfunctions or damage.

When temperatures surpass recommended limits, fluid viscosity decreases, leading to issues like poor lubrication, seal degradation due to thermal stress, and even occurrences of pump cavitation or failure; conversely, fluid viscosity increases when temperatures fall below the recommended range, causing undue stress on internal components due to insufficient lubrication.

Mixing hot and cold fluids in controlled proportions helps maintain consistent temperatures, ensuring efficient operation and longevity of components.

Do I Need a Mixing Valve?

Mixing valves ensure uniform temperatures, prevent overheating, and enhance process efficiency, making them indispensable components in various applications in manufacturing plants, chemical processing facilities, and other industrial facilities.

Without the intervention of mixing valves, fluctuations in temperature could lead to detrimental outcomes such as component degradation, equipment malfunction, and even safety hazards.

Diverting Valve vs. Mixing Valve: What is the Difference?

A Diverting Valve controls flow between multiple outlets or pathways and directs it to different system components.

Diverting valve

A Mixing Valve controls fluid temperature by blending hot and cold fluids to achieve a consistent and safe output temperature.

Mixing valve

The primary distinction between mixing and diverting valves lies in their purpose: fluid temperature control vs. fluid routing. ThermOmegaTech offers a valve that can be used for mixing and diverting based on your application.

The flow direction of a port determines what makes it either a Mixing valve or a Diverting valve. For mixing applications, the valve will have two flow inlets and one outlet; in diverting applications, there is one inlet and two outlets.

Conclusion

In conclusion, mixing valves play a critical role in various industrial applications. They offer precise control over fluid temperatures and thereby enhance overall process efficiency.

Mixing valves’ versatility allows them to be applied in multiple settings, from large-scale industrial plants to smaller commercial systems. Whether regulating the temperature of water in a heating system, controlling the flow of coolant in an engine, or managing the temperature of hydraulic fluid in an HPU, mixing valves are essential in optimizing performance and ensuring reliability.

At ThermOmegaTech, we understand the importance of precise temperature control in industrial processes. That’s why we offer valves tailored to your or your customers’ needs.

Contact us today to discuss your temperature control needs, and let our expertise contribute to optimizing your operations with our compact, self-actuating valves.

Freeze Protection Case Study: Bridge Over Frozen Waters

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

Ware Shoals, South Carolina, has been plagued in recent winters by expensive repairs caused by freezing pipes.

One particular application, a two-inch line mounted on the Marion P. Carnell Bridge over the Saluta River, was especially troublesome. As a result, pipes were constantly being repaired, and water flow was interrupted to hydrants and a hydroelectric station.

The Opportunity

Eastern Industrial Supplies, Inc. had the solution. Jack Sullivan, Eastern’s senior product manager for steam products, recommended ThermOmegaTech freeze protection valves.

“Ware Shoals is my hometown,” said Mr. Sullivan. “Helping the city is much more than a business relationship. So, I was thrilled to introduce a technology to help them solve a problem. ThermOmegaTech freeze protection valves were the perfect answer to lower costs and improve city infrastructure operations.

The Installation of Freeze Protection Valves

freeze protection valve

Three HAT/FP valves were installed on the bridge to automate purging water from pipes before they could freeze.

The valves are set at 35°F to open reliably and without electricity or human interaction when water reaches a freezing point, which is critical to city operations and residents.

“We were very interested when Eastern Industrial Supplies suggested they have a solution, especially one made with stainless steel and didn’t require electricity or batteries,” said John Lake, owner of L&L Environmental, which manages maintenance operations for Ware Shoals.

“The water line on the Marion P. Carnell Bridge used to be compromised every time we had a cold snap,” said Jordan Gambrell, wastewater supervisor at L&L Environmental.

“The freeze protection valves held up, with no issues, the entire winter. When you are on call 365 days a year, it is reassuring to know I can sleep at night knowing those lines won’t blow when it gets cold,” he said.

The damage caused by freezing pipes isn’t just water under the bridge.

Eastern Industrial Supplies and L&L Environmental can use ThermOmegaTech freeze protection valves to ensure water reliably flows under a bridge to equipment critical to the city’s operations.

Watch the video

Download the Ware Shoals Freeze Protection Case Study here.

 

About ThermOmegaTech

ThermOmegaTech freeze protection valves have proven to be both reliable and versatile. When the company was founded in 1983, they were initially used to protect locomotive engines. The ability to protect equipment worth hundreds of thousands of dollars has given maintenance supervisors confidence to apply ThermOmegaTech freeze protection valves in several critical Industrial applications. For example, thermostatic balancing valves benefit from condensate returns, docks/ports, pumps, safety showers/eye wash stations, and water supply lines for livestock. Contact us here.

About Eastern Industrial Supplies Inc.

Eastern logo
Eastern Industrial Supplies, Inc., headquartered in Greenville, SC, opened in 1980 and has expanded into markets across NC, SC, FL, GA, TN, and AL. While Eastern specializes in the quality distribution of pipe, valves, fittings, commercial plumbing components, corrosion corrosion-resistant products, and engineered specialty items, the company’s primary goal is creating a caring culture where people are always more important than profits. Eastern is also a proud member of Affiliated Distributors and an owner-member of SupplyForce.

 

In the News: Freeze Protection Feature Highlighted in Plant Engineering Magazine

/ 0 Comments / in News, ThermOmegaTech / by Christine Tarlecki

Maintaining water-bearing equipment in a facility can be tricky, especially in wintertime. Ensuring piping, safety showers, condensate systems, and pumps are kept from freezing conditions is challenging. When these systems are exposed to freezing temperatures, they become vulnerable to damage and water supply disruptions, which can cause hazardous working conditions.

Freeze protection is critical in applications such as:

  • piping, valves, and fittings
  • pumps
  • filtration systems
  • holding tanks
  • condensate systems
  • fire lines
  • freeze-sensitive equipment
  • backup protection on traced systems/equipment

A common misconception is that your system will continue functioning when water is at freezing temperatures as long as the water is ‘moving,’ which is untrue. Water expands and freezes at 32°F, regardless of flow rate, and pipes can burst.

Which Freeze Protection Works Best for Your Facility?

Factors to consider are the location of the machinery, temperature variations, the presence of outdoor or exposed sections, and the criticality of the water supply. Assessing your facility’s specific machinery and water systems is vital to determining the most appropriate freeze protection methods. Different areas of your facility may require different strategies or multiple approaches. The severity of the winter climate should also be considered.

Various ways to Protect Water Lines:

Pipe Insulation: Pipe insulation is a commonly used method to help protect pipes from freezing. It is done by wrapping the pipes with insulating material, such as foam or fiberglass, to provide a barrier against the cold. Insulation reduces heat transfer and helps maintain a more stable temperature within the pipes. This is good practice but is not always enough protection to prevent freezing in extreme weather conditions.

Electric Heat Tracing: This process installs electric heating cables along the length of the pipes. The cables generate heat that keeps the pipes warm, preventing freezing. However, this method can be costly and vulnerable to power outages.

Pipe Taping: Pipe taping involves wrapping the pipes with specially designed heat tape or heating cables, generating heat to keep them warm. It is suitable for smaller pipes or localized freezing areas.

Pipe-Heating Cable Systems: Pipe-heating cable systems require electricity to function and consist of versatile, self-regulating cables that automatically adjust their heat output based on the surrounding temperature. The cables are installed directly on the pipes and provide constant heat to alleviate freezing. In extremely cold conditions, pipe-heating cable systems could struggle to keep up with the demand for heat, especially if the system is not designed for extremely low temperatures.

Backup Generators: In the case of power outages, backup generators can provide additional protection for freeze-prone areas. They ensure that essential equipment, such as heat tracing systems or pipe-heating cables, continues functioning even during power failures.

Space Heaters: Heating the air around the pipes with space heaters can provide temporary freeze protection. This method is suitable for small, localized areas or temporary setups.

Manual Valves: These valves provide a means to control water flow in a piping system. They are manually operated, allowing users to open, close, or partially restrict the water flow.

Thermostatic Freeze Protection Valves: Freeze protection valves are specialized valves that prevent freezing in piping systems. These valves automatically open when the temperature drops below a certain set point, allowing a controlled water flow to prevent freezing. When the temperature rises, the valves close.

Low temperatures can turn worst-case scenarios into reality without adequate protection. Upholding diligent maintenance and awareness during cold weather can avert expensive and inconvenient repercussions from frozen pipes. Even heat-traced systems risk freezing in the event of an electric tracing malfunction.

Once freeze protection is in place, facility maintenance personnel have a better chance of working safely and protecting their equipment from freeze damage.

 

ThermOmegaTech Freeze Protection Valves

Freeze Protection has three (of many) applications: a condensate manifold, a float trap, and safety showers/eyewash stations.

 

 

 

 

 

 

 

Utilizing Temperature-sensing Freeze Protection

Manual valves are an easy solution for freeze protection to implement, but you introduce the risk of human error (forgetting to turn the valves on or off). Opting for a self-actuating, non-electric freeze protection method can offer superior protection for your water systems compared to other techniques.

Thermostatic freeze protection valves prevent water from freezing within pipes and systems by monitoring temperatures and adjusting flow. Utilizing thermal actuator technology, they sense the water or air temperature and will open to bleed off the cold water until it reaches a safe level. Because the valve functions without power, it is ideal for explosion-proof and remote areas.

Freeze protection valves are particularly useful in intermittent water flow or when power is not readily available for heat tracing systems. They are widely used in industrial settings such as oil refineries, chemical terminals, and processing facilities to forestall freezing within their systems.

Your Freeze Protection Solution

Water line thermostatic freeze protection HAT/FP valves from ThermOmegaTech use a specifically designed thermostatic wax actuator technology with an “install it and forget it” approach, simplifying freeze protection management.

ThermOmegaTech’s HAT/FP valve allows flow when the thermostatic actuator senses 35°F (1.7°C) and will remain open as long as the discharge water temperature is below 40°F (4.4°C). Installed in the standard flow direction, the actuator senses the ambient temperature and opens to initiate flow, then responds to water temperature.

Installed in the reverse flow direction, the wax actuator always senses and responds to the water temperature to control the flow. Once the water temperature is above the freeze danger zone, the valve modulates closed to conserve water.

The main benefit is cost savings. Once installed, they require no additional power source and only activate when the water temperature is near freezing. Thermostatic freeze protection valves operate independently and reliably. They help prevent frozen piping with your facility’s systems and offer the convenience of a low-maintenance, long-lasting solution, protecting against freeze damage for all your applications.

“If systems are left unprotected, damage in piping can occur, so safeguarding your machinery with freeze protection valves offers a sense of security, knowing your systems are protected and won’t freeze due to unpredictable weather or a sudden cold snap,” explains Tim McCollum, ThermOmegaTech® OEM Sales Manager.

Questions on how to make your plant or facility safer? Contact ThermOmegaTech here.

Feature written by Marketing Coordinator Christine Tarlecki and it originally ran on March 24, 2024 on Plant Engineering. Read the full feature here.

Guide to Water Pipe Freeze Protection

/ 0 Comments / in ThermOmegaTech / by Christine Tarlecki

Water pipe freeze protection is essential in industries such as food processing and manufacturing, chemical and petrochemical, oil and gas, construction, and agriculture to protect equipment during cold weather.

If water-bearing equipment is unprotected, freezing temperatures can cause burst piping, property damage, and water supply disruptions. A common misconception is that the system will continue functioning when water is at freezing temperatures as long as the water is ‘moving,’ which is untrue. Water expands and freezes at 32°F, regardless of flow rate, which can cause pipes to burst.

Water Pipe Freeze Protection - Frozen Pipes Image

The first step is to assess your facility’s water-bearing systems and determine the most suitable ways to protect water lines from freeze damage.

Some factors to consider are the machinery’s location and the water supply’s criticality.

Equipment that requires freeze protection includes:

  • Piping, valves, and fittings
  • Pumps
  • Filtration systems
  • Holding tanks
  • Condensate systems
  • Fire lines
  • Safety showers and eyewash stations
  • Solar collectors and piping
  • Water lines in farm equipment

It is also wise to have backup protection on heat-traced systems and equipment.

There are various ways to protect water lines from freeze damage. Pipe insulation, electric heat tracing, pipe taping, pipe-heating cable systems, backup generators, space heaters, and freeze protection valves.

What Are Freeze Protection Valves?

Freeze protection valves regulate water flow when the surrounding temperature drops to prevent water from freezing in pipes and systems. Valves typically fall into two categories – manual and automatic.

Manual valves require operators to manually adjust the valve open or closed to initiate or restrict water flow. These valves are an easy solution for freeze protection but have the risk of human error and forgetting to turn the valves on or off, which can cause severe damage or increased water usage.

Thermostatic valves are another option for protecting your systems. These valves are self-actuating and non-electric, preventing water from freezing within pipes and systems by monitoring temperatures and automatically adjusting flow.

How Does a Freeze Protection Valve Work?

Our HAT/FP thermostatic valves sense the water or air temperature and will open to bleed off the cold water until it reaches a safe level. The core technology in these valves is the thermostatic wax actuator. This actuator is sensitive to changes in temperature and can initiate actions based on temperature thresholds.

The valve is typically set to a specific temperature, often 35°F (1.6°C). When the thermostatic actuator senses the temperature is nearing this threshold, it initiates water flow to prevent freezing. Flow is maintained if the discharge water temperature remains below a certain level, typically 40°F (4.4°C).

By automatically initiating flow when temperatures approach the freezing point, the valves help maintain the integrity of the water system and ensure that water continues to flow without the risk of freezing. The valves will close to minimize water waste once the water temperature reaches safe levels.

Because the valve functions without power, it is ideal for explosion-proof and remote areas. It can also protect water systems more effectively than manual balancing and guard against human error.

The flexibility in flow orientation allows them to be adapted to various applications. The freeze protection valve is designed to provide a long service life, ensuring that it remains operational and reliable for an extended period. This longevity reduces maintenance and replacement requirements.

Protect Your Facility with ThermOmegaTech Freeze Protection Valves

Freeze protection valves

ThermOmegaTech’s water line freeze protection valves operate with a proprietary thermostatic wax actuator to protect your resupply lines against freezing. They operate independently to provide water pipe freeze protection and offer the convenience of a low-maintenance, long-lasting solution.

Stop asking yourself, How Do I Keep My Water Pipes from Freezing? The “install it and forget it” approach of the HAT/FP valve simplifies the management of freeze protection. Once the valve is installed, it requires minimal ongoing attention, making it user-friendly.

Another benefit is cost savings; it requires no additional power source and only activates when the water temperature is near freezing, significantly reducing water waste.

Start with ThermOmegaTech and protect your water-bearing systems.

Contact us here.

In the News: Plant Safety Feature Highlighted in Plant Engineering Magazine

/ 0 Comments / in News, ThermOmegaTech / by Christine Tarlecki

Five Ways To Ensure Plant Safety in Processing Facilities

Processing facilities must ensure employees are trained and educated on proper protocols and procedures to maintain a safe working environment. Plant managers should regularly access the facility for risks and ensure sanitization procedures are followed.

Proper employee training and education

Employees are the backbone of any plant, and their knowledge and adherence to safety protocols are crucial. All-inclusive training programs should educate employees on proper hygiene practices, personal protective equipment (PPE) use, and equipment handling.

“Regular refresher courses and ongoing education initiatives will help reinforce safety protocols and keep employees informed about the latest processing industry standards,” said Glenn Quinty, senior design engineer at ThermOmegaTech.

Assess facility risks

Conducting a thorough risk assessment is necessary to identify and understand potential hazards within the plant. This assessment involves analyzing the processes, machinery, chemicals, and work environments to pinpoint possible sources of danger. Once identified, appropriate control measures can be implemented to mitigate risks and minimize the likelihood of accidents.

Develop proper sanitization procedures

Cleaning and sanitizing chemical, pharmaceutical, food, and beverage processing equipment is critical to maintaining hygiene and operational efficiency. These facilities can offer microscopic places for germs and pathogens to hide, especially in cracks and scratches.

Effective sanitization practices should include regularly cleaning and disinfecting all surfaces and equipment. Washdown stations are a part of those best practices. Plant safety

“Using a washdown unit like ThermOmegaTech’s STVM Station that combines steam and water to provide a high-temperature wash has several benefits. Steam and water mixing stations provide instantaneous steam-heated water with pressure behind it, which can kill bacteria, sterilize and break down greases and other residues in processing plants,” Quinty said.

“When factoring in the amount of volume that the steam occupies in the pipe, as it is compressible, it allows more energy transfer per pipeline distribution size than water or electricity. This washdown station sanitizes equipment efficiently and prevents contamination while complying with industry standards,” he said.

Implement emergency safety equipment

Installing emergency equipment to protect personnel is vital to workplace safety. Occupational Safety and Health Administration (OSHA) regulations address the need for emergency eyewash and shower stations in 1910.151(c) but do not go into specific requirements for the equipment. The American National Standards Institute (ANSI) Z358.1 standard is the widely accepted guideline for adequately selecting, installing, operating, and maintaining emergency showers, eyewashes, eye/face washes, and combination units.

ANZI Z358.1 addresses where and how to install the equipment and the flushing liquid’s velocity, pressure and temperature. If a person is exposed to a dangerous substance, they need to flush the area of their body exposed with tepid water as quickly as possible. Using tepid water prevents scalding and low-temperature shock.

Various solutions exist for tepid water delivery to these stations, including mixing valves, electric water heaters, and instantaneous electric or steam heater systems.

Strict adherence to regulations and industry standards

Adhering to relevant safety regulations and industry standards is non-negotiable. Compliance with legal requirements ensures that the plant operates within established parameters. Regular audits and inspections should be conducted to verify compliance and identify improvement areas.

Maintaining and enforcing employee training and education initiatives, assessing facility risks, following proper sanitization procedures and implementing emergency safety equipment are all ways to ensure your employees are at their safest while working daily.

Questions on how to make your plant or facility safer? Contact ThermOmegaTech here.

 

This article ran on January 18, 2024, in Plant Engineering magazine. Read the full feature here.

 

 

ThermOmegaTech® Announces New NSF/ANSI 61 Certification for Pump Thermal Relief Valves

/ 0 Comments / in News, ThermOmegaTech / by Christine Tarlecki

ThermOmegaTech® is excited to announce its pump thermal relief valves’ NSF/ANSI 61 certification. NSF/ANSI 61 and 372 is an American National Standard that establishes minimum health-effects requirements for the chemical contaminants and impurities indirectly imparted to drinking water from products, components, and materials used in drinking water systems.

ThermOmegaTech’s ECONO/HAT-RA is a thermal relief valve designed to safeguard domestic water supply booster pumps from high-temperature damage caused during system abnormalities like deadheading, construction usage, and VFD (Variable Frequency Drive) troubleshooting errors, all while reducing water waste and increasing overall system efficiency.

“Our thermal relief valves, the ECONO/HAT-RA valves, are often used on pump systems with an NSF/ANSI 61 requirement. Because of this, our customers must obtain approval to use our valves with every system sold.

The benefit of this certification is that the approval will no longer be needed on the customers’ end. This streamlines sales and encourages system engineers to use our products without fear of added internal cost,” explains OEM Sales Manager Tim McCollum, who was instrumental in the valves’ certification.

In addition to the stainless steel ECONO/HAT line, the valves that are now certified include the stainless-steel valves in the HAT and IC lines:

“Listening to our customers is essential to our business, and obtaining this NSF/ANSI 61 certification to streamline the valve ordering process will save time and money for our customers, something ThermOmegaTech® strives to do daily,” McCollum says.

Contact us here.

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The Importance of Industrial Washdown Stations in Food Processing Facilities

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

Industrial washdown stations are often used in manufacturing, chemical or petrochemical, and food processing facilities as part of cleaning and sanitation procedures where maintaining hygiene is crucial. A bucket of water with a mop and a cleaning agent does not effectively sanitize a plant the way food processing cleaning equipment can.

Cleaning and Sanitation Procedures in the Food Industry

Food assembly workers on Plant Line

Using industrial washdown systems for food processing is important because they help to keep the facility clean and sanitary. They also help to prevent the spread of bacteria and viruses.

Authoritative agencies like the FDA have defined sanitation requirements that each facility must adhere to such as identifying hazards that could impact a production facility.

Food production and detergent residue, liquid, and airborne contamination, transient soil, and microorganisms often are present in food production facilities, which is why washdown stations are recommended in these corporations.

While the hazards present on a production line vary from facility to facility and depend primarily on the specific products produced, they all must be effectively and routinely removed to preserve sanitation and product quality.

Using food processing cleaning equipment can help to reduce costs, too. Regular maintenance and repair of equipment can help to reduce downtime, saving your facility time and money. Regular cleaning and disinfecting of surface areas can also help to reduce labor costs while following a daily process.

Food Processing Cleaning Equipment Limits Downtime

Industrial washdown stations can be used in both commercial and industrial production facilities and are described as stationary equipment that produces a high-pressure and high-temperature stream of water to remove debris while cleaning. However, when used in production facilities such as food processing for meat and dairy, this cleaning equipment offers a fast and efficient cleanup while maintaining sanitation standards.

Food processing cleaning equipment for food processing typically utilizes stations that produce water temperatures at 150°F (65.5°C) or above to quickly cleanse and sanitize surfaces like processing equipment, walls, floors, and other surfaces.

To properly follow cleaning and sanitation procedures for food processing, a washdown system frequently includes a mixing valve that combines hot and cold water along with an industrial-use cleaning agent, if needed.

Using Food Processing Cleaning Equipment Sanitize

Having efficient cleaning equipment in a food processing facility can provide several benefits. By keeping the facility clean, the risk of food contamination is minimized. Food allergies and foodborne illnesses caused by bacteria and viruses can be avoided.

ThermOmegaTech created several washdown systems that offer high-temperature sanitation and maintenance equipment necessary for industrial and food facilities, including steam and water washdown stations with hot water mixing unit hose stations.

To be even more effective, ThermOmegaTech created a specific mixing valve that combines steam and cold water to create a steam water mixing station that lowers the decibel sound in facilities while producing a flow of user-defined stream of water to efficiently sanitize, clean, and kill bacteria.

Choosing The Right Equipment for Food Plant Sanitation

Choosing the right washdown station for your facility can be a challenge. A few key factors should be considered when choosing the equipment for food plant sanitation. Staff should receive proper training on the washdown station when using it, such as donning the correct clothing and protective gear and regularly inspecting and cleaning the equipment.

The ThermOmegaTech® STVM® Washdown Station is used in many processing facilities requiring a high-temperature washdown. Using its proprietary mixing valve, the STVM® industrial washdown station combines steam and cold water at a user-set temperature.

STVM Steam and Water Washdown Station for Talking With TOTS for Industrial Sanitation

STVM® Steam & Water Washdown Station

The unique Venturi valve throttles open and closed, using a scouring action that minimizes the buildup of minerals. This offers a quieter wash without the ‘water hammer effect.’ Plus, the in-line cartridge is easy to replace or clean, requiring no special tools and taking just a few minutes.

Ultimately, food processing cleaning equipment is an essential component of food-processing plants. They offer a dependable, safe, and easy-to-implement way of keeping these facilities clean and sanitized.

By following the correct processes and safety protocols, companies can ensure that their food-processing facilities are well maintained and properly sanitized and sustain production line schedules.

Questions? We can help! Find more info here or contact us.

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