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2024 ThermOmegaTech Year in Review

/ 0 Comments / in News, Product, ThermOmegaTech / by Christine Tarlecki

Thanks to our customers, 2024 was a fantastic year. Let’s celebrate ThermOmegaTech’s successes and read our 2024 Year in Review!

2024 year in review

EXPANSION NEWS

ThermOmegaTech manufacturing expansion

  • We announced the expansion of our manufacturing facility. This expansion added 23,000 square feet and incorporated new manufacturing, R&D, and office space for the company’s growing divisions.
  • We installed 3 new CNC turning centers and lathes and have integrated automation into our some of our operations with a Cobot robot.
  • In our Electronics area we expanded our production space by 40% and increased inventory capacity by 350%.
  • We also installed new equipment such as a 13-zone oven with nitrogen atmosphere capability for superior soldering, a new stencil printer with an accelerated 15-second print cycle and automated cleaning function, and second aqueous cleaner to accommodate increased production volume.

NEW HIRES

  • Ken Kramer joined the sales team as our Industrial Specification Manager.
  • Josue Vazquez joined our CircuitSolver® team as our Eastern Region Commercial Plumbing Sales Manager.
  • Steve Morehead joined our CircuitSolver® team as our Western Region Commercial Plumbing Sales Manager.

NEW PRODUCTS AND CERTIFICATIONS

  • STVM washdown with welded componentsWe added a new version of the STVM®: A stainless steel washdown option with welded components. This unit offers superior strength and leak-free sealing for the most demanding applications.
  • We introduced the Thermal Bypass Valve with Pressure Relief (TBV-PR), which integrates temperature control and pressure relief into one valve.
  • ThermOmegaTech® obtained NSF/ANSI 61 certification on our pump thermal relief valves and various other industrial valves.

FEATURED CONTENT & VIDEOS

We created several new content pieces:

  • We created a new presentation, Thermal Actuated Valves: Enhancing System Efficiency and Reliability, which is accredited by the ACEC and offers PDH credits for in-person events. Contact us to set up a session!
  • We published a White Paper on Thermal Actuators in Aerospace and Defense: Enhancing Efficiency and Reliability in Critical Systems. Download it on Tech Briefs.com.
  • The world of thermostatic balancing valves was explored in a webinar presented by Tom Ruggierio, Director of Sales for Commercial Plumbing.
  • We launched a new video about how our Freeze Protection valves protect equipment when temperatures plummet.

We debuted several product blogs this year, starting with:

We published several case studies:

  • We published Case Studies highlighting the reliability of our automatic thermostatic balancing valves with UH St. John’s Medical Center Maternity Wing, Twin Lakes Assisted Living Facility, and Canyon’s Edge Apartments.
  • Our distributor in South Carolina , Eastern Industrial Supplies, worked with us on a Case Study demonstrating how our Freeze Protection valves protected their equipment and solved an ongoing problem.
  • Our distributor in Arizona, Krue Industrial, launched an unboxing video of ThermOmegaTech products.

IN THE NEWS

  • We released a feature, Five Ways To Ensure Plant Safety in Processing Facilities, in Plant Engineering Magazine.
  • Our TBV-PR valve was featured in Plumbing and HVAC magazine.
  • Safety+Health published two features on the safe use of emergency stations and trends in workplace solutions.
  •  PCB Directory published a Q&A with our Director of Strategic Accounts in our Electronics division, Tom Krol.
  • Several publications published our expansion news, including EHS Daily Advisor, Pumps & Systems, Manufacturing.net, Plant Engineering, Pennsylvania Business Report, Valve World, HVAC Products, and more.

TRADESHOWS WE ATTENDED

  • The CircuitSolver® team kicked off 2024 with the AHR Expo in Chicago in January, then attended the CMPX 2024 Expo in March at the Metro Toronto Convention Centre.
  • ThermOmegaTech’s Electronics Division exhibited at the D2P Expo in Uncasville, CT in April.
  • In August, we exhibited our industrial product line at the ASSP Safety Show in Denver, CO.
  • In September, our Railroad team exhibited at the RSI Expo in Chicago, IL, and attended the ASLRRA Conference in Kansas City, MO.
  • In October, we attended the ASPE Expo in Columbus, Ohio, and debuted our new Demo Unit, which shows how our thermostatic valves work in real time. Watch the demos!
  • Our Aerospace and Defense team attended the AUSA Expo in Washington, DC. in October.

 

 

UPCOMING IN EARLY 2025

  • Don’t miss us at the AHR Expo in Orlando in February 2025 at Booth #3375!
  • We’ll be attending the 2025 Satellite Show in Washington, DC, from March 10-13. Look for ThermOmegaTech’s Booth #2460!

 

Thank you for participating in our journey and reading our 2024 Year in Review.

We wish you a happy and safe holiday season and a happy New Year. We look forward to working with you in 2025!

ThermOmegaTech® Announces New Welded Option on STVM® Washdown Station

/ 0 Comments / in News, Product, ThermOmegaTech / by Christine Tarlecki

ThermOmegaTech® is excited to announce improvements to the STVM® washdown station product line, including an STVM® stainless steel washdown option with welded componentry.

STVM welded unit

Adding a stainless steel welded version builds upon ThermOmegaTech’s washdown portfolio, offering a more comprehensive selection for our customers’ needs.

ThermOmegaTech® takes tremendous pride in the industry-leading design and field performance of the STVM steam-water mixing station.

The STVM® Steam Water Mixer Washdown Station is designed for high-temperature washdown to maximize efficiency and minimize downtime in food and beverage processing and other industrial facilities.

The design’s inherent advantages—such as the removable cartridge for easy maintenance and interlocking ball valves to help ensure safe usage—have led to an increasing field base of satisfied, loyal customers.

The ThermOmegaTech STVM® Washdown Station has redefined expectations for safety and ease of maintenance in facilities that mix steam and water for high-temperature washdown to optimize sanitary operations, improve maintenance and operational efficiency, boost safety, and minimize equipment downtime and labor requirements.

Please refer to the STVM product page on the ThermOmegaTech® website for an overview video of its unique features, technical data, and installation/maintenance guidance.

 

About ThermOmegaTech®:

For over 40 years, ThermOmegaTech® has been a leader in designing and manufacturing self-actuated thermostatic valves and actuators.

The company provides innovative thermostatic solutions for various applications, including freeze protection, scald protection, mixing & diverting, steam traps, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many other applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace, defense, and industrial.

ThermOmegaTech® offers an array of standard valves and specializes in manufacturing highly engineered custom designs to meet your project’s needs. Engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication.

ThermOmegaTech® has been ISO 9001-certified for over two decades and achieved AS9100D certification in 2019.

 

Questions? Please contact ThermOmegaTech here.

ThermOmegaTech®, Inc.

353 Ivyland Road, Warminster, PA 18974

Phone: 877-379-8258

Website: www.ThermOmegaTech.com

LinkedIn: www.linkedin.com/company/thermomegatech

Twitter: @thermomegatech

 

Introducing ThermOmegaTech’s Thermal Bypass Valve with Pressure Relief 

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

ThermOmegaTech®, the leading manufacturer of thermostatically controlled valves and actuators, is excited to introduce a brand-new product, the Thermal Bypass Valve with Pressure Relief (TBV-PR).Thermal Bypass Valve with Pressure Relief

The TBV-PR integrates temperature control and pressure relief into one valve.

It is engineered to safeguard equipment from damage caused by excessive pressure while maintaining optimal operating temperatures.

Integrating pressure relief override into a thermostatic valve, the TBV-PR delivers unmatched efficiency and reliability using ThermOmegaTech’s thermal actuator technology.

The thermal actuator controls flow throughout the system based on temperature changes, while the pressure relief safety feature protects the system from excessive pressure buildup.

When pressure exceeds a predetermined threshold, the valve automatically opens, sending flow through the bypass to restore safe operating conditions.

“We are excited to introduce the TBV-PR to the market,” said Tim McCollum, OEM Sales Manager at ThermOmegaTech. “Driven by customer feedback, this new valve combines temperature control with built-in pressure relief to protect your equipment. This innovative product is a testament to our commitment to providing solutions that meet the evolving needs of our customers.”

The TBV-PR is designed for seamless integration into a 4-way manifold to control flow based on fluid temperature. The valve will direct cooler fluid through the bypass and hotter fluid through the system’s heat exchanger/cooler. Its compact design and durable construction make it ideal for a wide range of applications.

Get more information on this innovative new product from ThermOmegaTech® here.

 

About ThermOmegaTech®:
For 40 years, ThermOmegaTech® has been a leader in designing and manufacturing self-actuated thermostatic valves and actuators. Founded in 1983, ThermOmegaTech® is a privately held organization with 40,000 square feet of manufacturing and office facility near Philadelphia, Pennsylvania.

The company provides innovative thermostatic solutions for various applications, including freeze protection, scald protection, mixing & diverting, steam traps, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many other applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace, defense, and industrial.

ThermOmegaTech® offers an array of standard valves and specializes in manufacturing highly engineered custom designs to meet your project’s needs. The engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication. ThermOmegaTech® has been ISO 9001-certified for over two decades and achieved AS9100D certification in 2019.

For more information, please get in touch with ThermOmegaTech here.
ThermOmegaTech®, Inc.
353 Ivyland Road, Warminster, PA 18974

Phone: 877-379-8258
Website: www.ThermOmegaTech.com
LinkedIn: www.linkedin.com/company/thermomegatech
Twitter: @thermomegatech

What is a Thermal Relief Valve?

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

In various industrial applications, maintaining the right temperature is crucial to ensuring the safety and efficiency of equipment. A thermal relief valve is one essential component in achieving this.

Let’s explore how thermostatic thermal relief valves can improve your system’s performance and lifespan, increase efficiency, and prevent damage.

Understanding Thermal Relief Valves

A thermal relief valve is a safety device designed to release overheated water from systems to prevent seal degradation and other damages caused by excessive temperature. When the fluid in a closed system heats up beyond a safe level, the valve opens to allow the overheated water to drain and cooler fluid to enter the system from the reservoir.

Thermal Relief Valve Function: The primary function of a thermal relief valve is to maintain safe temperature levels, preventing potential damage or catastrophic failure. This is particularly important in systems where fluid is prone to overheating, such as water in booster and fire pumps.

The choice of thermal relief valve depends on the application, operating conditions, temperature settings, and regulatory requirements. The value is undeniable. The cost of a thermal relief valve is minimal compared to the damage caused by overheating—from component replacement to labor for repairs to the cost of interrupted operations.

ThermOmegaTech offers two industrial thermal relief valve models. The ECONOHAT/RA is designed to protect booster pumps in low to medium pressure systems by releasing excessively heated water. For higher pressure applications, such as fire pumps, the HAT/RA-HP model provides the same thermal protection.

Thermal Relief Valve Design

The construction and components of a typical thermal relief valve can vary depending on its specific application and manufacturer. It typically consists of the following components:

Body:  Made from durable materials such as stainless steel or brass, ensuring longevity and resistance to corrosion.ECONOHATRA_SS Thermal Relief Valve

Thermostatic Element: The thermostatic element, such as a thermal wax actuator, is designed to open the valve at a specific temperature, allowing overheated water to escape.

Outlet: The outlet directs the relieved water to a safe location, preventing personnel harm or equipment damage.

These valves are self-actuating, modulating open and closed based on fluid temperature alone and unaffected by pressure variations. ThermOmegaTech’s stainless steel thermal relief valves are also NSF/ANSI/CAN 61 & 372 Certified.

Uses and Applications of Thermal Relief Valves

Using thermal relief valves is a safety measure that prevents damage and ensures the reliability of various industrial processes and equipment. Seals are the most susceptible component, but the entire system is at risk if temperatures rise to extreme levels. Some industries that utilize these valves are chemical processing, oil and gas, water treatment and supply, manufacturing, and fire protection systems.

Examples of Equipment and Systems

Booster Pumps: Used in domestic water supply systems to maintain consistent water pressure throughout a building. Because they are one of the first pieces of equipment installed during the construction of a new building, a booster pump can operate at a far lower capacity than its design point. This causes heat build-up while idling. A thermal relief valve like the ECONOHAT/RA senses that temperature spike, releases hot water, and spares critical components from the dangers of excessive heat.

Fire Pumps: Used on fire trucks to provide a steady flow of high-pressure water from various sources, such as hydrants, tanks, or natural water bodies. Overheating can occur when the pump operates for extended periods without sufficient water flow. Our HAT/RA-HP valve ensures the pumps do not overheat during use, which is crucial for effective firefighting operations.

How these Valves Operate

ThermOmegaTech’s thermal relief valves are installed on the pump casing and configured with a customer-selected open temperature to provide thermal protection. When the water in the pump starts rising to temperatures higher than specified, the thermal actuator within the valve modulates open, discharging the hot water. Cooler water from the water supply or tank then replaces the discharged water, lowering the temperature inside the pump.

Subsequently, the valve modulates closed once the temperature returns to acceptable levels. This modulating action maintains a relatively constant fluid temperature even as operating conditions vary. The discharged water can be collected, reused, or repurposed to reduce waste.

Conclusion

Thermal relief valves play a vital role in maintaining the safety and efficiency of various industrial systems. By preventing temperature build-up, these valves protect equipment, ensure uninterrupted operation, and increase the lifespan of your systems. The ECONOHAT/RA and HAT/RA-HP valves exemplify the reliability and precision needed for these critical applications.

Visit our pump thermal relief page for more information on our thermal relief valves and other innovative solutions. Have questions? Contact us today!

Why is Tepid Water Important for Emergency Showers? 

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

Emergency showers, facewash stations, and eyewash stations are essential for prompt decontamination in workplaces prone to chemical spills or exposure to hazardous materials.

These stations, strategically located in areas like power plants, industrial facilities, and labs, allow individuals to rinse off harmful substances in case of emergencies.

The Importance of Tepid Water in Emergencies

The importance of tepid water -safety shower in use

Tepid showers are critical in protecting personnel and complying with regulatory requirements. If a person’s body and eyes are exposed to a corrosive and dangerous substance at work, they need instant access to a water supply to saturate their bodies and flush their eyes.

A consistent flow of tepid water from emergency showers and eyewash stations prevents thermal shock or burns and ensures effective flushing without discomfort.

Many facilities have emergency fixtures, including laboratories, chemical, petrochemical, pharmaceutical, manufacturing plants, agriculture and mining facilities, oil refineries, and educational facilities.

Let’s explore the importance of using tepid water in emergency showers and how it affects workplace safety.

What is Tepid Water?

Tepid degree water is defined as having a temperature between 60-100ºF (15.6-37.8ºC). This temperature range is considered suitable for providing comfort and preventing further injury when using an emergency shower, facewash, or eyewash station after bodily exposure to hazardous materials.

The ANSI Z358.1-2014 standard is a guideline for selecting, installing, operating, and maintaining safety showers, facewash stations, and eyewash stations.

The standard states where emergency fixtures need to be located, the required spray patterns, minimum flow rates, water temperature requirements, and the time the water needs to be supplied.

Why Do Emergency Showers Need Tepid Water? 

Having tepid water readily available from emergency showers is essential to operator safety. Temperatures too high could burn the employee or open their pores, allowing dangerous substances to sink into their skin. Too cold water can lead to hypothermia or shock. Here’s why tepid showers are crucial:

Effective Decontamination: Tepid water is optimal for flushing chemicals or contaminants from the eyes, face, and body in case of chemical spills, splashes, or exposure. It helps dilute and remove hazardous substances more effectively than water that is too hot or too cold, aiding in rapidly removing contaminants to minimize potential injuries.

Compliance with Regulations: Many safety regulations and standards, such as ANSI/ISEA Z358.1, require tepid water in emergency eyewash and safety shower systems. Compliance with these regulations ensures facilities provide appropriate emergency response measures to protect workers’ health and safety.

Extended Flushing Duration: Tepid water encourages longer flushing durations, as individuals are more likely to endure the discomfort of flushing contaminants from their eyes or skin with water that is neither too hot nor too cold. Longer flushing times enhance the effectiveness of decontamination and reduce the risk of injury. The tepid water temperature ensures the injured person can endure the recommended 15 minutes of continuous flushing.

Prevention of Further Injury: In cases of chemical exposure, using tepid water for decontamination helps to prevent thermal shock, which can exacerbate injuries and increase tissue damage. Tepid water promotes gentle yet thorough flushing to minimize the risk of further injury to affected individuals.

Types of Tepid Water Systems

Various tepid water systems for safety showers, facewash, and eyewash stations are available. These include mixing valves for hot and cold-water supply lines, turnkey systems with pre-packaged, self-contained heating and mixing valves, instantaneous electric heaters, and steam-fired heaters.

ThermOmegaTech’s Therm-O-Mix® steam-fired tepid water delivery system uses existing plant steam and water to supply face/eyewash stations and safety showers with tepid water.

The unit functions 100% mechanically, needing no external power source, making it ideal for explosive-proof environments. It’s self-purging! No elaborate drainage or expensive recirculation systems are required.

If your facility does not have a steam supply, ThermOmegaTech also offers the heavy-duty ESS Emergency Safety Shower Water Heater, bundled with the Therm-O-Mix Station/Water-Water Mixing Valve (WWM).

ESS water heater

This heavy-duty electric water heater is designed to provide a safe and reliable tepid water supply. It is constructed of a carbon steel tank and internally lined with 1/2″ thick Hydrastone cement to ensure tank longevity when operating at elevated temperatures.

The tank is also fully insulated with 3″ thick polyurethane foam. Unlike instantaneous heaters, the ESS is unaffected by the loss of electric power in its ability to provide tepid water thanks to the thermostatic Therm-O-Mix mixing valve.

Implementing a system that automatically delivers tepid water ensures employees are safely drenched. This eliminates the risks of scalding or hypothermia during emergencies. This enhancement bolsters safety and provides immediate relief, fostering a secure working environment.

ThermOmegaTech Has Your Solution for Reliable Tepid Water Delivery

ThermOmegaTech® is a leading provider of temperature control solutions designed to meet stringent safety standards for emergency showers and eyewash stations. Our thermostatic tepid water delivery systems ensure your facility is prepared for emergencies while prioritizing the safety and well-being of personnel in industrial and commercial settings.

ThermOmegaTech’s tepid water delivery systems offer peace of mind. They enable organizations to proactively mitigate hazards and protect their most valuable asset—their people.

Contact ThermOmegaTech today to discuss your facility’s tepid water needs.

 

What is a Mixing Valve?

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

A mixing valve is a mechanical device that controls fluid temperature, commonly water, lube oil, or hydraulic fluid, by blending hot and cold fluids to provide a consistent output temperature. They are crucial in various industrial, aerospace, and defense systems where precise fluid temperature control is necessary.

This article provides an overview of mixing valves: types of valves, how they work, and applications for use.

Types of Mixing Valves

Two primary categories are motorized and thermostatic mixing valves.

Motorized mixing valves, also known as motorized or electronically controlled valves, use an electric actuator or motor to adjust the position of the valve’s internal components. This motorized adjustment allows precise control over the hot and cold fluid ratio, which regulates the outlet temperature.

Motorized mixing valves are often controlled electronically through a dedicated controller and are commonly used in commercial and industrial settings where accuracy is paramount. They are frequently used in applications requiring integration with automation systems, such as large-scale HVAC (heating, ventilation, and air conditioning) systems.

Thermostatic mixing valves use a thermal element, such as a wax-based cartridge, to adjust the mixing valve automatically based on fluid temperature. The thermal element expands or contracts in response to temperature fluctuations, which regulates the flow to maintain a consistent output temperature.

Thermostatic mixing valves are self-actuating and do not require external power to operate. They are commonly used in engines, compressors, lubrication oil cooling systems, hydrostatic drive circuits, radiators, and hydraulic power units (HPUs).

The primary difference between these types of mixing valves is the control method. Motorized valves use electric actuators and electronic control systems, while thermostatic valves rely on self-operating thermal elements.

How Does a Mixing Valve Work?

A mixing valve usually has three inlet connections: one for hot flow, one for cold flow, and one for the mixed fluid outlet. The 3-way control valve modulates between the hot and cold inlet feeds (ports “B” and “C”) to mix your fluid to the desired specified temperature exiting the “A” port.

The mixing valve would ensure the fluid remains within the optimal temperature range, preventing overheating or excessive cooling. Such temperature extremes could result in system malfunctions or damage.

When temperatures surpass recommended limits, fluid viscosity decreases, leading to issues like poor lubrication, seal degradation due to thermal stress, and even occurrences of pump cavitation or failure; conversely, fluid viscosity increases when temperatures fall below the recommended range, causing undue stress on internal components due to insufficient lubrication.

Mixing hot and cold fluids in controlled proportions helps maintain consistent temperatures, ensuring efficient operation and longevity of components.

Do I Need a Mixing Valve?

Mixing valves ensure uniform temperatures, prevent overheating, and enhance process efficiency, making them indispensable components in various applications in manufacturing plants, chemical processing facilities, and other industrial facilities.

Without the intervention of mixing valves, fluctuations in temperature could lead to detrimental outcomes such as component degradation, equipment malfunction, and even safety hazards.

Diverting Valve vs. Mixing Valve: What is the Difference?

A Diverting Valve controls flow between multiple outlets or pathways and directs it to different system components.

Diverting valve

A Mixing Valve controls fluid temperature by blending hot and cold fluids to achieve a consistent and safe output temperature.

Mixing valve

The primary distinction between mixing and diverting valves lies in their purpose: fluid temperature control vs. fluid routing. ThermOmegaTech offers a valve that can be used for mixing and diverting based on your application.

The flow direction of a port determines what makes it either a Mixing valve or a Diverting valve. For mixing applications, the valve will have two flow inlets and one outlet; in diverting applications, there is one inlet and two outlets.

Conclusion

In conclusion, mixing valves play a critical role in various industrial applications. They offer precise control over fluid temperatures and thereby enhance overall process efficiency.

Mixing valves’ versatility allows them to be applied in multiple settings, from large-scale industrial plants to smaller commercial systems. Whether regulating the temperature of water in a heating system, controlling the flow of coolant in an engine, or managing the temperature of hydraulic fluid in an HPU, mixing valves are essential in optimizing performance and ensuring reliability.

At ThermOmegaTech, we understand the importance of precise temperature control in industrial processes. That’s why we offer valves tailored to your or your customers’ needs.

Contact us today to discuss your temperature control needs, and let our expertise contribute to optimizing your operations with our compact, self-actuating valves.

Freeze Protection Case Study: Bridge Over Frozen Waters

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

Ware Shoals, South Carolina, has been plagued in recent winters by expensive repairs caused by freezing pipes.

One particular application, a two-inch line mounted on the Marion P. Carnell Bridge over the Saluta River, was especially troublesome. As a result, pipes were constantly being repaired, and water flow was interrupted to hydrants and a hydroelectric station.

The Opportunity

Eastern Industrial Supplies, Inc. had the solution. Jack Sullivan, Eastern’s senior product manager for steam products, recommended ThermOmegaTech freeze protection valves.

“Ware Shoals is my hometown,” said Mr. Sullivan. “Helping the city is much more than a business relationship. So, I was thrilled to introduce a technology to help them solve a problem. ThermOmegaTech freeze protection valves were the perfect answer to lower costs and improve city infrastructure operations.

The Installation of Freeze Protection Valves

freeze protection valve

Three HAT/FP valves were installed on the bridge to automate purging water from pipes before they could freeze.

The valves are set at 35°F to open reliably and without electricity or human interaction when water reaches a freezing point, which is critical to city operations and residents.

“We were very interested when Eastern Industrial Supplies suggested they have a solution, especially one made with stainless steel and didn’t require electricity or batteries,” said John Lake, owner of L&L Environmental, which manages maintenance operations for Ware Shoals.

“The water line on the Marion P. Carnell Bridge used to be compromised every time we had a cold snap,” said Jordan Gambrell, wastewater supervisor at L&L Environmental.

“The freeze protection valves held up, with no issues, the entire winter. When you are on call 365 days a year, it is reassuring to know I can sleep at night knowing those lines won’t blow when it gets cold,” he said.

The damage caused by freezing pipes isn’t just water under the bridge.

Eastern Industrial Supplies and L&L Environmental can use ThermOmegaTech freeze protection valves to ensure water reliably flows under a bridge to equipment critical to the city’s operations.

Watch the video

Download the Ware Shoals Freeze Protection Case Study here.

 

About ThermOmegaTech

ThermOmegaTech freeze protection valves have proven to be both reliable and versatile. When the company was founded in 1983, they were initially used to protect locomotive engines. The ability to protect equipment worth hundreds of thousands of dollars has given maintenance supervisors confidence to apply ThermOmegaTech freeze protection valves in several critical Industrial applications. For example, thermostatic balancing valves benefit from condensate returns, docks/ports, pumps, safety showers/eye wash stations, and water supply lines for livestock. Contact us here.

About Eastern Industrial Supplies Inc.

Eastern logo
Eastern Industrial Supplies, Inc., headquartered in Greenville, SC, opened in 1980 and has expanded into markets across NC, SC, FL, GA, TN, and AL. While Eastern specializes in the quality distribution of pipe, valves, fittings, commercial plumbing components, corrosion corrosion-resistant products, and engineered specialty items, the company’s primary goal is creating a caring culture where people are always more important than profits. Eastern is also a proud member of Affiliated Distributors and an owner-member of SupplyForce.

 

The Importance of Industrial Washdown Stations in Food Processing Facilities

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

Industrial washdown stations are often used in manufacturing, chemical or petrochemical, and food processing facilities as part of cleaning and sanitation procedures where maintaining hygiene is crucial. A bucket of water with a mop and a cleaning agent does not effectively sanitize a plant the way food processing cleaning equipment can.

Cleaning and Sanitation Procedures in the Food Industry

Food assembly workers on Plant Line

Using industrial washdown systems for food processing is important because they help to keep the facility clean and sanitary. They also help to prevent the spread of bacteria and viruses.

Authoritative agencies like the FDA have defined sanitation requirements that each facility must adhere to such as identifying hazards that could impact a production facility.

Food production and detergent residue, liquid, and airborne contamination, transient soil, and microorganisms often are present in food production facilities, which is why washdown stations are recommended in these corporations.

While the hazards present on a production line vary from facility to facility and depend primarily on the specific products produced, they all must be effectively and routinely removed to preserve sanitation and product quality.

Using food processing cleaning equipment can help to reduce costs, too. Regular maintenance and repair of equipment can help to reduce downtime, saving your facility time and money. Regular cleaning and disinfecting of surface areas can also help to reduce labor costs while following a daily process.

Food Processing Cleaning Equipment Limits Downtime

Industrial washdown stations can be used in both commercial and industrial production facilities and are described as stationary equipment that produces a high-pressure and high-temperature stream of water to remove debris while cleaning. However, when used in production facilities such as food processing for meat and dairy, this cleaning equipment offers a fast and efficient cleanup while maintaining sanitation standards.

Food processing cleaning equipment for food processing typically utilizes stations that produce water temperatures at 150°F (65.5°C) or above to quickly cleanse and sanitize surfaces like processing equipment, walls, floors, and other surfaces.

To properly follow cleaning and sanitation procedures for food processing, a washdown system frequently includes a mixing valve that combines hot and cold water along with an industrial-use cleaning agent, if needed.

Using Food Processing Cleaning Equipment Sanitize

Having efficient cleaning equipment in a food processing facility can provide several benefits. By keeping the facility clean, the risk of food contamination is minimized. Food allergies and foodborne illnesses caused by bacteria and viruses can be avoided.

ThermOmegaTech created several washdown systems that offer high-temperature sanitation and maintenance equipment necessary for industrial and food facilities, including steam and water washdown stations with hot water mixing unit hose stations.

To be even more effective, ThermOmegaTech created a specific mixing valve that combines steam and cold water to create a steam water mixing station that lowers the decibel sound in facilities while producing a flow of user-defined stream of water to efficiently sanitize, clean, and kill bacteria.

Choosing The Right Equipment for Food Plant Sanitation

Choosing the right washdown station for your facility can be a challenge. A few key factors should be considered when choosing the equipment for food plant sanitation. Staff should receive proper training on the washdown station when using it, such as donning the correct clothing and protective gear and regularly inspecting and cleaning the equipment.

The ThermOmegaTech® STVM® Washdown Station is used in many processing facilities requiring a high-temperature washdown. Using its proprietary mixing valve, the STVM® industrial washdown station combines steam and cold water at a user-set temperature.

STVM Steam and Water Washdown Station for Talking With TOTS for Industrial Sanitation

STVM® Steam & Water Washdown Station

The unique Venturi valve throttles open and closed, using a scouring action that minimizes the buildup of minerals. This offers a quieter wash without the ‘water hammer effect.’ Plus, the in-line cartridge is easy to replace or clean, requiring no special tools and taking just a few minutes.

Ultimately, food processing cleaning equipment is an essential component of food-processing plants. They offer a dependable, safe, and easy-to-implement way of keeping these facilities clean and sanitized.

By following the correct processes and safety protocols, companies can ensure that their food-processing facilities are well maintained and properly sanitized and sustain production line schedules.

Questions? We can help! Find more info here or contact us.

Industrial Cleaning Hot-Cold Washdown Stations, Steam

Full Steam Ahead: Sanitizing with Steam and Water Mixing Stations Whitepaper

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

Washdown stations ensure cleanliness in food processing, dairy, breweries, wineries, chemical, petrochemical, pharmaceutical, and other industrial facilities where a high-temperature washdown is required.

Traditional cleaning methods include soap, hot water, and sometimes chemical disinfectants. These procedures may require breaking down equipment to ensure all components are efficiently cleaned and sanitized. If chemicals are used to sanitize a processing plant, especially in food and beverage, labor costs, the possibility of safety hazards, and the overall sanitization time increase.

Utilizing a Steam and Water Mixing Valve to Sanitize Processing Plants

Sanitizing your facility or plant using a steam and water mixing valve is one of the most efficient ways. Using steam to heat the water is more beneficial than chemical cleansing because it avoids chemical agents and can reduce labor times and water consumption.

Steam and water mixing valve stations provide instantaneous high-temperature steam-heated water with pressure behind it, which can kill bacteria, sterilize, and break down greases and other residues in processing plants. The World Health Organization states that bacteria are rapidly killed at temperatures between 149°F and 185°F degrees.

There’s also less downtime for dismantling and reassembly when utilizing steam-heated water to sanitize manufacturing equipment. Steam is sterile as well as being an excellent carrier of heat. Harmful chemicals are also used less or not at all, allowing for more uptime and a safer environment for personnel; while they are doing their jobs.

Not just anyone can utilize high-temperature steam and water mixing washdown stations. Plant personnel must be trained on proper use to ensure safety because the goal is to sanitize, and the goal of the plant is safety.

STVM® Steam & Water Washdown Station

STVM Steam and Water Mixing Valve Washdown Station

ThermOmegaTech’s STVM® Steam & Water Washdown Station has been designed to put the safety of maintenance operators first. Every STVM® Washdown Station is built-to-last and has two built-in safety features – interlocking ball valves to prevent steam-only operation and an automatic shut-off when output is 15°F over the unit’s temperature set-point (either 150°F or 185°F) or when cold water flow is interrupted.

This Washdown Station also incorporates unique Venturi mixing technology to deliver water at the required temperature quickly, quietly, and on demand.

The ‘ST’ in STVM stands for ‘Silent Type,’ meaning it is quieter than other washdown mixing stations. The Venturi effect mixes water in smoother than other steam-to-water mixing stations on the market, which can cause cavitation downstream of the mixing valve.

The steam-supplied station is a self-contained mechanical control unit, so it doesn’t require external hookups for electrical, instrumentation controls, or compressed air.

Find out how the STVM washdown station can efficiently clean your facility. Read more and download the Full Steam Ahead Whitepaper.

 

Questions? We can help! Contact us here.

ThermOmegaTech to Attend Process Expo 2023 in Chicago to Feature In-Demand Maintenance and Safety Solutions

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

THERMOMEGATECH TO ATTEND PROCESS EXPO 2023 IN CHICAGO AT MCCORMICK PLACE TO SHOWCASE SAFETY AND MAINTENANCE PRODUCTS ON OCTOBER 23-25

ThermOmegaTech is excited to attend the Process Expo 2023 at McCormick Place in Chicago, IL, on October 23-25. Industrial Sales Manager Andy Reichlin, OEM Sales Manager Tim McCollum, and Industrial Account Manager Kristine Wonderly will feature their thermostatic solutions for maintenance and safety with the STVM® Washdown Station, Therm-O-Mix® Tepid Water Delivery Station, ESS Tepid Water Heater, and Thermal Relief Valves for pumps at Booth #4350.

THERMOMEGATECH PRODUCTSWashdown & Tepid Water Group at the Process Expo

ThermOmegaTech’s highest priority is safety! They have developed tepid water solutions for emergency showers and eyewash stations to meet OSHA and ANSI requirements and prevent water lines from freezing or overheating to protect personnel and ensure a safe working environment.

Factory-packaged with ThermOmegaTech’s Therm-O-Mix®, the ESS combines cold and tank-heated hot water to deliver a constant 85°F tepid water outlet temperature at the point of use. The unit is completely mechanical and requires no outside electricity, making it ideal for explosion-proof industrial environments. See how the Therm-O-Mix® station works here.

Federal regulations require that any facility where workers may be exposed to hazardous or corrosive materials must have immediate access to a tepid water emergency drench system to protect the eyes and body in the event of accidental exposure. The Therm-O-Mix® station consistently supplies tepid water on demand to these fixtures to meet OSHA and ANSI Z358.1 safety requirements. Read more about ThermOmegaTech’s Therm-O-Mix® station here.

ThermOmegaTech supplies an innovative solution to the challenge of difficult-to-maintain steam and water mixing stations used to provide a high-temperature washdown for sanitization procedures at processing plants. See how the STVM Washdown station works here.

ThermOmegaTech is also very interested in speaking with end users of our valves, STVM Washdown Station, and the Therm-O-Mix for case studies and testimonials.
Stop by Booth #4350 at the Process Expo for more information.

We look forward to seeing you at the Process Expo! Contact us here for questions.

ThermOmegaTech Launches New Talking with TOTs Video Featuring STVM® Washdown Station

/ 0 Comments / in News, Product, ThermOmegaTech / by Christine Tarlecki

Video Focuses on High-Temperature Washdown Equipment For Industrial Sanitation

ThermOmegaTech is excited to introduce their newest Talking With TOTs video, featuring Senior Product Specialist Glenn Quinty on ThermOmegaTech’s STVM® Washdown Station.

“We know how critical it is to maintain a clean environment in food processing, dairy, beverage, chemical, petrochemical, and pharmaceutical facilities,” Quinty says. “High-temperature washdown equipment is used to quickly and efficiently clean and sanitize equipment in place to keep production running on time.”

Washdown stations are recommended in food production facilities where transient soil, food production residue, and microorganisms can be present. Depending on the specific product a facility produces, not every facility encounters these hazards, but removing debris, cleaning, and sanitizing is essential to preserving sanitation and product quality.

Steam Water Mixing Valve for Sanitization

Simply put: sanitizing kills bacteria.

Industrial Sanitation comprises several sequences created to protect workers’ health and safety in industrial environments and designed to protect the environment from pollution and industrial waste.

With high temperature washdown equipment, industrial sanitation is achievable. In the Talking with TOTS video, Quinty takes viewers through the washdown process, demonstrating how ThermOmegaTech’s proprietary Silent Venturi Mixing Valve (STVM®) combines steam and water to a user-defined temperature.

STVM Steam and Water Washdown Station for Talking With TOTS for Industrial Sanitation

STVM® Steam & Water Washdown Station

“The steam and water mixing valve’s design is self-scouring, which prevents mineral buildup in tight spaces and reduces maintenance frequency. Maintaining competitor steam and water mixing stations can be time-consuming due to complex disassembly, special tooling requirements, and non-reusable components,” Quinty says.

The compact, reliable, and entirely mechanically operated STVM® Washdown Station is beneficial to any industrial processing plant’s sanitation procedures.

As recent testing found, it is more durable and at least 8-15 decibels quieter than competitor units.

How to Choose the Right High-Temperature Washdown Equipment for Your Facility

Choosing the right washdown equipment can be a challenge, taking into account your facility’s needs and government regulations.

To minimize maintenance downtime and get production lines moving again, the STVM® station is in-line serviceable. The operator simply switches out the STVM® mixing valve cartridge with a spare using a standard wrench, and the unit is operational again in minutes. In contrast, competitor stations must be removed from the wall and completely disassembled to repair, which takes hours and results in more extended downtime.

Operator’s safety is another crucial element that positions the STVM® Station above the competition. Employees should wear the correct PPE (personal protective equipment — including gloves, masks, smocks, etc.) when operating any washdown equipment and have the proper training on the unit. In addition to these safety guidelines, our station has two safety features to help keep your employees safe.

“The mixing valve is designed to reduce flow if the output temperature exceeds the factory set-point and will completely stop flow 15°F above that,” Quinty notes in the video. “The station also has interlocking steam and water shut-off ball valves, so both inlets shut off at the same time to prevent accidental steam-only operation.”

Using food processing cleaning equipment can help to reduce costs, too. Regular maintenance and repair of equipment can help to minimize downtime, saving your facility time and money. Regular cleaning and disinfecting of surface areas can also help to reduce labor costs while following a daily process.

Watch the full Talking With TOTs video here.

If you have questions about the STVM® Washdown Station or want information on pricing and lead times, please don’t hesitate to contact us or one of our authorized distributors.

How an East Coast Rail Company Prevents Their Locomotives From Freezing

/ 0 Comments / in News, Product, ThermOmegaTech / by Christine Tarlecki

The GURU® Plug – The #1 Freeze Protection Valve

Freeze protection is essential for locomotives during winter months to prevent catastrophic damage to equipment. A diesel locomotive’s cooling system is at risk of freezing when the locomotive is turned off. If the cooling water freezes, it can cause the piping and tanks to crack, resulting in extensive damage, lengthy repairs, and interrupted schedules.

GURU PLUGOperators could keep their locomotives running at all hours to prevent a freeze-up, but that can contribute to air pollution and fuel waste. Another more cost-effective and efficient way is to install ThermOmegaTech’s GURU® Plug.

The Opportunity

The GURU® DL2.1  thermostatic drain valve is installed at the lowest point within the cooling system and automatically responds to engine coolant temperature.

The Plug will snap open and drain the system if the water temperature reaches the Plug’s set point, typically 35°F. This provides almost a full one-inch bore to rapidly drain a typical locomotive’s coolant system before freeze damage can occur. The Plug can be reset when the operator is ready to refill the locomotive and return it to service.

SMS Locomotive using GURU Plug

SMS Rail Lines, a one-stop provider of rail distribution services to businesses along the Washington, D.C. to Boston corridor, is based in Bridgeport, New Jersey. It has been using ThermOmegaTech’s GURU® Plugs for over a decade on its locomotive cooling systems and compressors.

SMS Rail Lines operates over 6 miles of track throughout Pureland Industrial Park in Bridgeport, New Jersey, providing service daily, including on-demand rail switching and daily interchange with Class I railways CSX Transportation and Norfolk Southern Corporation.

SMS Rail Lines also offers rail-to-truck and truck-to-rail transloading, warehousing, distribution services, and rail car storage at this location. Twelve locomotives are in service at any given time. Additionally, the company restores, maintains, and operates historic Baldwin diesel locomotives.

Utilizing the GURU® Plug

“We normally have 12 to 14 locomotives in service at any given time,” General Manager Brian Murray explains. “Some of our locomotives have only a single GURU if they are plumbed in a way where everything can drain to a central location. We have a couple with a second GURU to handle additional low points in the cooling system. Our GE locomotives have 4 GURUs. They have 2 GURUs to handle low-point general draining and 2 on the low-pressure heads of the water-cooled air compressor.”

SMS operators have previously used other freeze protection devices on their locomotives. “We initially used ‘that other name brand.’ It would occasionally open while the engine was hot and running,” said GM Murray. Because of this, he looked for another solution and was introduced to ThermOmegaTech’s GURU® Plugs over ten years ago by then-product manager Dana Logue.

The GURU® Plug Rebuild Program

The GURU® Plug satisfied their needs and came with an additional perk—the GURU® Rebuild Program. ThermOmegaTech® offers a rebuild program for the self-actuating GURU® Plug, which protects thousands of locomotives from freeze damage annually. The program allows customers to return their old GURU® Plugs to be cleaned, refurbished, retested, and returned, so customers get back an almost brand-new valve.

“We are very happy with ThermOmegaTech® and think the GURU® Plug is terrific. We have never had a GURU fail to open when necessary. As the end user, we should probably do a better job at keeping track of which GURU plug is in which locomotive and how old they are,” stated GM Murray.

Brian with Guru Plug

Luckily for SMS Rail Lines, there’s an easy way to track that!

Each GURU® Plug has a yearly-rotated color cap which is also laser marked with its month and year of manufacture. ThermOmegaTech® recommends changing the GURU® Plugs every 18-24 months, as the GURU® Plug’s actuator loses a small amount of stroke as it ages beyond one year. This stroke loss causes the release temperature and the manual reset temperature to creep upward. While this is a “safe” tendency for freeze protection, the upward creep can eventually cause nuisance dumping.

The colored caps rotate through 5 colors over 5 years and visually indicate the year it was built. Maintenance personnel can compare the cap’s color against our chart to determine when it needs to be sent back for rebuild. SMS has taken advantage of this perk and utilizes the rebuild program yearly.

“We send in about 4 or 5 valves per year for rebuilding to have them on hand. Our cost savings are significant as we have a lot of older GURUs around, so it makes sense to rebuild them,” says GM Murray.

When they come back, rebuilt and refurbished, GM Murray says they are as good as new and have never had any issues.

The Result of the GURU® Plug

GURU Plug on locomotive

“In my experience, all the folks at ThermOmegaTech® are genuinely interested in providing to the railroad industry effective, reliable solutions. The staff is always accessible and willing to work cooperatively with the customer to examine the need and suggest the appropriate product,” says James Pfeiffer – Superintendent of Operating Practices.

“Customer feedback is welcomed, technical questions are quickly answered, and the engineering department is seemingly always working on something new and improved. And they do all this while maintaining first-class customer service.”

If you are interested in hearing more about Locomotive Freeze Protection and how the GURU® Plugs can help save you time, energy, and money, we’d love to help. Contact us today.

Read the full GURU® Plug case study here.

Watch how it works with our Talking With TOTS video!

Protect Your Employees From Freezing with Thermostatic Valves

/ 0 Comments / in Product, ThermOmegaTech / by Christine Tarlecki

Thermostatic Freeze Protection: Winter is the time to protect your pipes and personnel.

Water-bearing piping must be appropriately winterized to keep temperature-sensitive processes and equipment functioning optimally throughout the freeze season. When water lines to cooling and condensate systems, safety showers, and eyewash or facewash stations are left exposed to the elements, or their heat tracing fails, freezing temperatures can cause frozen or burst piping. This can lead to overheated equipment and severely dangerous working conditions for your employees, which can interrupt systems, burst piping, and cause lengthy and costly repairs.

If safety shower, eyewash, or facewash station water lines freeze, personnel could be at significant risk of being unable to cleanse after contamination exposure. Condensate drain lines are also in danger of freezing even if it is electrically heat traced and the tracing malfunctions or the facility loses power.

ThermOmegaTech’s self-actuating temperature control valves are the ideal water line freeze protection solution.

HAT/FP Freeze Protection Valve

The HAT/FP valve is designed to sense the water temperature in the pipe or ambient temperature, depending on installation. The valve will gradually open to bleed off the cold water when temperatures approach the valve’s set point, typically 35°F (1.6°C).

Once the flow is initiated, the valve will remain open until the discharge water temperature is 5 degrees above that, typically 40°F (4.4°C). Once the freeze danger passes, the valve will modulate closed again to conserve water and reduce wastewater disposal costs.

These 100% mechanical valves require no power source to operate, eliminating the human errors associated with manual valves. They can also save you thousands on your water or energy bills.

Result: Guaranteed freeze protection and water savings because of the reliable and automatic HAT/FP thermostatic valves.

Read the feature on HAT/FP valves in the latest issue of Plant Engineering.

ThermOmegaTech and Grundfos Announce Partnership

/ 0 Comments / in CircuitSolver, News, Product, ThermOmegaTech / by ThermOmegaTech

This month, ThermOmegaTech and Grundfos announced a partnership, bringing together two industry leaders to simplify and enhance domestic plumbing systems and installations for contractors throughout the United States.

Beginning in late Q1, the partnership will offer a new packaged solution featuring ThermOmegaTech’s CircuitSolver® product line with the appropriate pump from the Grundfos MAGNA Series.

“We are excited about growing our relationship with a well-respected worldwide company like Grundfos,” said Tom Ruggierio, national business development manager at ThermOmegaTech. “Having two companies with innovative, synergistic products working together will bring optimized solutions for domestic hot water systems that will serve the plumbing community well.”

The partnership supports the companies’ shared goals of enhancing the accessibility and conservation of water, our most precious resource, by providing solutions that exceed energy and efficiency standards. “Working together allows us to save time for contractors who no longer need to source the appropriate pump style and size,” said Ruggierio. “The CircuitSolver® solution will now come with an expert-recommended pump, allowing contractors to focus their efforts on what they do best — the installation.”

“We continue to be impressed by the innovation of our ThermOmegaTech partner. Joining forces is a win-win opportunity for both companies as well as our manufacturer representatives, contractors, and the homeowners,” said Barry Nauss, Grundfos vice president of HVAC OEM. “When used together, our products greatly minimize water consumption and increase energy efficiency by optimizing the recirculating flow rate. This ensures the precise amount of water and power are utilized as water rotates through the system versus flowing down the drain. We’re proud to offer our new, sustainability-focused packaged solutions to the market.”

Grundfos and ThermOmegaTech will also offer expert training sessions together in 2022 with the goal of increasing awareness of the benefits their product portfolios bring to a domestic hot water system.

Best Practices for Effective Safety Showers

/ 0 Comments / in Product, ThermOmegaTech / by ThermOmegaTech

Best Practices for Effective Safety ShowersRecently, an employee at a chemical plant was accidentally exposed to a caustic solution that the plant was processing. He ran to the nearest safety shower in order to rinse the caustic off. Unfortunately, the safety shower was malfunctioning.

Instead of tepid water in the 85°F (29° C) range, he was doused in water under 60° F (15.5° C). His initial reaction was to jump out, but his fellow employees held him under the cold water to rinse off the chemical. As a result, he ended up with hypothermia from the cold water.

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