2023 ThermOmegaTech Year in Review

2023 was a fantastic year, thanks to our customers. Let’s celebrate ThermOmegaTech’s successes and read our Year in Review!

Here are some of the significant accomplishments we are celebrating from our Industrial Division:

NEW CATALOG

Now, you can effortlessly search and find the product renderings, specifications, and more in our 2D/3D Product catalog. This catalog allows our customers to search for the exact size, part number, exact operating temperatures, and other specifications needed for their projects.

NEW LITERATURE & VIDEOS

  • We debuted Full Steam Ahead: Sanitizing with Steam and Water Mixing Stations Whitepaper.
  • We published a feature about sanitation procedures in Food Processing. Read the feature here.
  • We highlighted why industrial washdown stations in food processing facilities are essential in the August issue of Plant Engineering. Read the feature here.
  • We launched a new Talking With TOTs video highlighting our STVM Washdown Station. Watch the full video with Senior Product Specialist Glenn Quinty.


TRADESHOWS WE ATTENDED

Safety show 2023 year in review

We exhibited at several shows in 2023, beginning in May at the Petfood Forum in Kansas City, Missouri.

The Industrial team exhibited at the Safety Show in San Antonio, Texas, in June.

In October, the team wrapped up their travel with the Process Expo in Chicago at McCormick Place Convention Center.

Here are some of the outstanding accomplishments from our Railroad Division:

  • We welcomed Bridget Sexton as our new product manager for our railroad division.
  • Hosted a virtual webinar with Progressive Railroading to promote the importance of freeze protection for locomotives and passenger cars.
  • Interviewed SMS Rail Lines about their success with the GURU DL2.1 and the accompanying rebuild program.
  • Attended the Railway Interchange tradeshow and RailTrends Conference.

Here are some of the outstanding accomplishments from our Commercial Plumbing Division, CircuitSolver®:

  • CircuitSolver is excited to celebrate 10 Years of transforming the plumbing industry. Read about the CircuitSolver journey here.
  • PHCP Pros featured Tom Ruggierio, Director of Sales for Commercial Plumbing, discussing the brand’s success over the last decade in this informative Q&A.
  • Watch our latest webinar on Thermostatic Balancing Valves. Learn the history of DHWS balancing and the types of balancing valves used today while earning 0.10 ASPE CEUs. Watch now!
  • CircuitSolver balancing valves were installed in the hot water recirculating system of a large e-commerce company’s headquarters in Arlington, Virginia. Read about it here.
  • See how this California laboratory remodeled its space to include DTVs in this Drain Tempering Case Study.
  • A magical hotel in California comes to life with CircuitSolver. Read about the installation here.

Here are some of the outstanding accomplishments from our Aerospace and Defense Division:

  • We updated the Thermal Actuator Sell Sheet. Download it here.
  • We released a new Thermal Actuator video and a Talking With TOTs video with Aerospace & Defense Business Development Manager Josh White.

Here are some of the outstanding accomplishments that we’d like to share with you from our Electronics Division:

end of year review D2P Electronics

  • Successfully merged TJM to ThermOmegaTech’s Electronic Division, aiding in developing in-house products for our railroad division.
  • Attended Design 2 Part Tradeshows in Secaucus, NJ, and Oaks, PA.
  • Improved our Bill of Materials (BOM) Scrubbing Tool to help customers quickly determine lead times, potential shortages, part number problems, and missing parts.
  • Maintained our AS9100D, IPC-A-610, and J-STD-001 certifications.

 

Thank you for participating in our journey and reading our 2023 Year in Review.

Have a happy and safe holiday season and a happy New Year. We look forward to working with you in 2024!

ThermOmegaTech to Attend Process Expo 2023 in Chicago to Feature In-Demand Maintenance and Safety Solutions

THERMOMEGATECH TO ATTEND PROCESS EXPO 2023 IN CHICAGO AT MCCORMICK PLACE TO SHOWCASE SAFETY AND MAINTENANCE PRODUCTS ON OCTOBER 23-25

ThermOmegaTech is excited to attend the Process Expo 2023 at McCormick Place in Chicago, IL, on October 23-25. Industrial Sales Manager Andy Reichlin, OEM Sales Manager Tim McCollum, and Industrial Account Manager Kristine Wonderly will feature their thermostatic solutions for maintenance and safety with the STVM® Washdown Station, Therm-O-Mix® Tepid Water Delivery Station, ESS Tepid Water Heater, and Thermal Relief Valves for pumps at Booth #4350.

THERMOMEGATECH PRODUCTSWashdown & Tepid Water Group at the Process Expo

ThermOmegaTech’s highest priority is safety! They have developed tepid water solutions for emergency showers and eyewash stations to meet OSHA and ANSI requirements and prevent water lines from freezing or overheating to protect personnel and ensure a safe working environment.

Factory-packaged with ThermOmegaTech’s Therm-O-Mix®, the ESS combines cold and tank-heated hot water to deliver a constant 85°F tepid water outlet temperature at the point of use. The unit is completely mechanical and requires no outside electricity, making it ideal for explosion-proof industrial environments. See how the Therm-O-Mix® station works here.

Federal regulations require that any facility where workers may be exposed to hazardous or corrosive materials must have immediate access to a tepid water emergency drench system to protect the eyes and body in the event of accidental exposure. The Therm-O-Mix® station consistently supplies tepid water on demand to these fixtures to meet OSHA and ANSI Z358.1 safety requirements. Read more about ThermOmegaTech’s Therm-O-Mix® station here.

ThermOmegaTech supplies an innovative solution to the challenge of difficult-to-maintain steam and water mixing stations used to provide a high-temperature washdown for sanitization procedures at processing plants. See how the STVM Washdown station works here.

ThermOmegaTech is also very interested in speaking with end users of our valves, STVM Washdown Station, and the Therm-O-Mix for case studies and testimonials.
Stop by Booth #4350 at the Process Expo for more information.

We look forward to seeing you at the Process Expo! Contact us here for questions.

ThermOmegaTech Launches New Safety and Maintenance Content at Safety Show ’23 in San Antonio

ThermOmegaTech’s highest priority is safety. We have developed tepid water solutions for emergency showers and eyewash stations to meet OSHA and ANSI requirements. We also prevent water lines from freezing or overheating to protect personnel and ensure a safe working environment.

ThermOmegaTech recently attended the ASSP Safety Show in San Antonio, Texas, and launched new safety and maintenance content. Andy Reichlin, Industrial Sales Manager, and Tim McCollum, OEM, showcased their thermostatic solutions for maintenance and safety with the STVM® Washdown StationTherm-O-Mix® Tepid Water Delivery StationESS Tepid Water Heater, and Thermal Relief Valves for pumps.

ThermOmegaTech Products

Federal regulations require that any facility where workers may be exposed to hazardous or corrosive materials must have immediate access to a tepid water emergency drench system to protect the eyes and body in the event of accidental exposure.

The Therm-O-Mix® station consistently supplies tepid water on demand to these fixtures to meet OSHA and ANSI Z358.1 safety requirements.

Tepid Water Delivery System, Therm-O-Mix® station

Therm-O-Mix®

Read more about ThermOmegaTech’s Therm-O-Mix® station here.

Factory-packaged with ThermOmegaTech’s Therm-O-Mix®, the ESS combines cold and tank-heated hot water to deliver a constant 85°F tepid water outlet temperature at the point of use. The unit is completely mechanical and requires no outside electricity, making it ideal for explosion-proof industrial environments.

See how the Therm-O-Mix® station works here.

ThermOmegaTech recently launched a new STVM video in their video series, Talking with TOTs, that speaks to the effectiveness of the STVM® Washdown Station. In the video, Senior Product Specialist Glenn Quinty takes the viewer through the ease of maintenance and the safety of the washdown station. “It’s so important to maintain a clean environment in food processing, chemical, petrochemical, and pharmaceutical facilities,” Quinty says.

STVM Steam and Water Washdown Station for Talking With TOTS for Industrial Sanitation

STVM® Steam & Water Washdown Station

See the STVM® Washdown Station Talking With TOTs video here.

ThermOmegaTech supplies an innovative solution to the challenge of difficult-to-maintain steam and water mixing stations used to provide a high-temperature washdown for sanitization procedures at processing plants.

See how the STVM Washdown station works here.

Food Industry Executive tells us more here!

 

 

Questions? We can help! Find more info here – contact us.

ThermOmegaTech Launches New Talking with TOTs Video Featuring STVM® Washdown Station

Video Focuses on High-Temperature Washdown Equipment For Industrial Sanitation

ThermOmegaTech is excited to introduce their newest Talking With TOTs video, featuring Senior Product Specialist Glenn Quinty on ThermOmegaTech’s STVM® Washdown Station.

“We know how critical it is to maintain a clean environment in food processing, dairy, beverage, chemical, petrochemical, and pharmaceutical facilities,” Quinty says. “High-temperature washdown equipment is used to quickly and efficiently clean and sanitize equipment in place to keep production running on time.”

Washdown stations are recommended in food production facilities where transient soil, food production residue, and microorganisms can be present. Depending on the specific product a facility produces, not every facility encounters these hazards, but removing debris, cleaning, and sanitizing is essential to preserving sanitation and product quality.

Steam Water Mixing Valve for Sanitization

Simply put: sanitizing kills bacteria.

Industrial Sanitation comprises several sequences created to protect workers’ health and safety in industrial environments and designed to protect the environment from pollution and industrial waste.

With high temperature washdown equipment, industrial sanitation is achievable. In the Talking with TOTS video, Quinty takes viewers through the washdown process, demonstrating how ThermOmegaTech’s proprietary Silent Venturi Mixing Valve (STVM®) combines steam and water to a user-defined temperature.

STVM Steam and Water Washdown Station for Talking With TOTS for Industrial Sanitation

STVM® Steam & Water Washdown Station

“The steam and water mixing valve’s design is self-scouring, which prevents mineral buildup in tight spaces and reduces maintenance frequency. Maintaining competitor steam and water mixing stations can be time-consuming due to complex disassembly, special tooling requirements, and non-reusable components,” Quinty says.

The compact, reliable, and entirely mechanically operated STVM® Washdown Station is beneficial to any industrial processing plant’s sanitation procedures.

As recent testing found, it is more durable and at least 8-15 decibels quieter than competitor units.

How to Choose the Right High-Temperature Washdown Equipment for Your Facility

Choosing the right washdown equipment can be a challenge, taking into account your facility’s needs and government regulations.

To minimize maintenance downtime and get production lines moving again, the STVM® station is in-line serviceable. The operator simply switches out the STVM® mixing valve cartridge with a spare using a standard wrench, and the unit is operational again in minutes. In contrast, competitor stations must be removed from the wall and completely disassembled to repair, which takes hours and results in more extended downtime.

Operator’s safety is another crucial element that positions the STVM® Station above the competition. Employees should wear the correct PPE (personal protective equipment — including gloves, masks, smocks, etc.) when operating any washdown equipment and have the proper training on the unit. In addition to these safety guidelines, our station has two safety features to help keep your employees safe.

“The mixing valve is designed to reduce flow if the output temperature exceeds the factory set-point and will completely stop flow 15°F above that,” Quinty notes in the video. “The station also has interlocking steam and water shut-off ball valves, so both inlets shut off at the same time to prevent accidental steam-only operation.”

Using food processing cleaning equipment can help to reduce costs, too. Regular maintenance and repair of equipment can help to minimize downtime, saving your facility time and money. Regular cleaning and disinfecting of surface areas can also help to reduce labor costs while following a daily process.

Watch the full Talking With TOTs video here.

If you have questions about the STVM® Washdown Station or want information on pricing and lead times, please don’t hesitate to contact us or one of our authorized distributors.

How an East Coast Rail Company Prevents Their Locomotives From Freezing

The GURU® Plug – The #1 Freeze Protection Valve

Freeze protection is essential for locomotives during winter months to prevent catastrophic damage to equipment. A diesel locomotive’s cooling system is at risk of freezing when the locomotive is turned off. If the cooling water freezes, it can cause the piping and tanks to crack, resulting in extensive damage, lengthy repairs, and interrupted schedules.

GURU PLUGOperators could keep their locomotives running at all hours to prevent a freeze-up, but that can contribute to air pollution and fuel waste. Another more cost-effective and efficient way is to install ThermOmegaTech’s GURU® Plug.

The Opportunity

The GURU® DL2.1  thermostatic drain valve is installed at the lowest point within the cooling system and automatically responds to engine coolant temperature.

The Plug will snap open and drain the system if the water temperature reaches the Plug’s set point, typically 35°F. This provides almost a full one-inch bore to rapidly drain a typical locomotive’s coolant system before freeze damage can occur. The Plug can be reset when the operator is ready to refill the locomotive and return it to service.

SMS Locomotive using GURU Plug

SMS Rail Lines, a one-stop provider of rail distribution services to businesses along the Washington, D.C. to Boston corridor, is based in Bridgeport, New Jersey. It has been using ThermOmegaTech’s GURU® Plugs for over a decade on its locomotive cooling systems and compressors.

SMS Rail Lines operates over 6 miles of track throughout Pureland Industrial Park in Bridgeport, New Jersey, providing service daily, including on-demand rail switching and daily interchange with Class I railways CSX Transportation and Norfolk Southern Corporation.

SMS Rail Lines also offers rail-to-truck and truck-to-rail transloading, warehousing, distribution services, and rail car storage at this location. Twelve locomotives are in service at any given time. Additionally, the company restores, maintains, and operates historic Baldwin diesel locomotives.

Utilizing the GURU® Plug

“We normally have 12 to 14 locomotives in service at any given time,” General Manager Brian Murray explains. “Some of our locomotives have only a single GURU if they are plumbed in a way where everything can drain to a central location. We have a couple with a second GURU to handle additional low points in the cooling system. Our GE locomotives have 4 GURUs. They have 2 GURUs to handle low-point general draining and 2 on the low-pressure heads of the water-cooled air compressor.”

SMS operators have previously used other freeze protection devices on their locomotives. “We initially used ‘that other name brand.’ It would occasionally open while the engine was hot and running,” said GM Murray. Because of this, he looked for another solution and was introduced to ThermOmegaTech’s GURU® Plugs over ten years ago by then-product manager Dana Logue.

The GURU® Plug Rebuild Program

The GURU® Plug satisfied their needs and came with an additional perk—the GURU® Rebuild Program. ThermOmegaTech® offers a rebuild program for the self-actuating GURU® Plug, which protects thousands of locomotives from freeze damage annually. The program allows customers to return their old GURU® Plugs to be cleaned, refurbished, retested, and returned, so customers get back an almost brand-new valve.

“We are very happy with ThermOmegaTech® and think the GURU® Plug is terrific. We have never had a GURU fail to open when necessary. As the end user, we should probably do a better job at keeping track of which GURU plug is in which locomotive and how old they are,” stated GM Murray.

Brian with Guru Plug

Luckily for SMS Rail Lines, there’s an easy way to track that!

Each GURU® Plug has a yearly-rotated color cap which is also laser marked with its month and year of manufacture. ThermOmegaTech® recommends changing the GURU® Plugs every 18-24 months, as the GURU® Plug’s actuator loses a small amount of stroke as it ages beyond one year. This stroke loss causes the release temperature and the manual reset temperature to creep upward. While this is a “safe” tendency for freeze protection, the upward creep can eventually cause nuisance dumping.

The colored caps rotate through 5 colors over 5 years and visually indicate the year it was built. Maintenance personnel can compare the cap’s color against our chart to determine when it needs to be sent back for rebuild. SMS has taken advantage of this perk and utilizes the rebuild program yearly.

“We send in about 4 or 5 valves per year for rebuilding to have them on hand. Our cost savings are significant as we have a lot of older GURUs around, so it makes sense to rebuild them,” says GM Murray.

When they come back, rebuilt and refurbished, GM Murray says they are as good as new and have never had any issues.

The Result of the GURU® Plug

GURU Plug on locomotive

“In my experience, all the folks at ThermOmegaTech® are genuinely interested in providing to the railroad industry effective, reliable solutions. The staff is always accessible and willing to work cooperatively with the customer to examine the need and suggest the appropriate product,” says James Pfeiffer – Superintendent of Operating Practices.

“Customer feedback is welcomed, technical questions are quickly answered, and the engineering department is seemingly always working on something new and improved. And they do all this while maintaining first-class customer service.”

If you are interested in hearing more about Locomotive Freeze Protection and how the GURU® Plugs can help save you time, energy, and money, we’d love to help. Contact us today.

Read the full GURU® Plug case study here.

Watch how it works with our Talking With TOTS video!

2022: ThermOmegaTech’s Year in Review

2022 was a fantastic year, thanks to our customers! ThermOmegaTech® has been able to meet its goals despite facing industry-wide supply chain issues. Let’s celebrate ThermOmegaTech’s Year in Review!

2022 HIGHLIGHTS

Here are some of the significant accomplishments we are celebrating from our Industrial Market:

  • Andy Reichlin joined our team in March as our Industrial National Sales Manager. Andy has held roles in communications, marketing, and sales, managing national distribution networks for various industrial products, including bearings and pumps, over the last 20 years. His expertise has helped us to grow our distribution network and support our authorized distributors.
  • We hosted our first inaugural Distributor Advisory Council, which included representation from six authorized distributors. This was incredibly beneficial as they were able to tour our facility, and we could share ideas and resources for the upcoming year.
  • We also added two new U.S. distributors, Industrial and Construction Enterprises and Schimberg Co., and two new International distributors, Glotex and Tubes International.

NEW LITERATURE & VIDEOS

  • We launched an eBook with Food Processing Magazine in November ’22 on how sanitizing food processing facilities with steam-heated water provides a simple and efficient way to maintain a sterile work environment. Download it here.
  • We created a whitepaper on the Steps to Developing an Effective Sanitization Procedure in plants and facilities, which you can download here.
  • We also released this application sheet on Thermostatic Control Valves for Cooling Balancing Applications.
  • We were excited to release this video on HCX and HCS Washdown Stations for Breweries, Wineries & Other Facilities Without Steam. To ensure a high-powered wash that guarantees cleanliness in production facilities, ThermOmegaTech® offers the most economical, safe, and efficient washdown systems and equipment.

TRADESHOWS WE ATTENDED

ASSP Expo 2022: Industrial Safety Trade Show

We had a great time networking and meeting associates at the 2022 ASSP Expo.

Here are some of the great accomplishments that we’d like to share with you from our Rail Division:

  • Increased sales steadily as we moved out of the pandemic and remained the leader in locomotive freeze protection for all the Class I’s in North America.
  • Significant growth in the passenger car freeze protection market thanks to a big focus on the GURU PC® with its electric heater assembly to ensure prospects are aware of the need for freeze protection and options available for passenger cars.
  • Dana Logue, Engineering Project Manager, and Glenn Quinty, Senior Engineering Product Specialist, participated in RT&S Railway Age Virtual Conference: Winter Preparedness. Watch it on demand here!

Here are some of the outstanding accomplishments that we’d like to share with you from our Commercial Plumbing Division, CircuitSolver®:

  • We launched the new CircuitSolver Union Cold Water balancing valve (CSU-CW). This valve automatically and continuously balances a cold water recirculation system to discourage Legionella bacteria colonization and reduce stagnation.
  • Project Manager Eric McTee of ME Engineers details his experience specifying CircuitSolver® over the last few years in this testimonial.
  • We released two new videos, a How it Works video on CircuitSolver® and one on the new Cold Water CircuitSolver® valve.
  • Read more about CircuitSolver’s Year in Review on the CircuitSolver® website.

Here are some of the great accomplishments that we’d like to share with you from our Aerospace and Defense Division:

  • We hired Josh White as our A&D Business Development Manager and are excited about his work in the Aerospace and Defense Division. Josh is a former Air Force One pilot with over 20 years of operational military aviation experience. His expertise and skills in the aerospace industry will help us to develop new processes and streamline our strategies to serve our customers better.
  • We have brought on a new A&D rep J.D. Technologies Global, who works with high-quality, complementary manufacturers of products and services that serve the aerospace, military & defense, medical, and industrial markets. We are very excited about this partnership and proud of the work we’ve done with them in 2022, and looking forward to 2023.
  • Read more about our A&D Division’s Year in Review on the Aerospace & Defense website.

Looking Forward

Our Electronics Affiliate, TJM Electronics, has merged with ThermOmegaTech® and will now operate under the ThermOmegaTech® brand as our Electronics Division! Read about this breaking news here!

Thank you for being a part of our journey, and have a happy New Year! We look forward to working with you in 2023!

Protect Your Employees From Freezing with Thermostatic Valves

Thermostatic Freeze Protection: Winter is the time to protect your pipes and personnel.

Water-bearing piping must be appropriately winterized to keep temperature-sensitive processes and equipment functioning optimally throughout the freeze season. When water lines to cooling and condensate systems, safety showers, and eyewash or facewash stations are left exposed to the elements, or their heat tracing fails, freezing temperatures can cause frozen or burst piping. This can lead to overheated equipment and severely dangerous working conditions for your employees, which can interrupt systems, burst piping, and cause lengthy and costly repairs.

If safety shower, eyewash, or facewash station water lines freeze, personnel could be at significant risk of being unable to cleanse after contamination exposure. Condensate drain lines are also in danger of freezing even if it is electrically heat traced and the tracing malfunctions or the facility loses power.

ThermOmegaTech’s self-actuating temperature control valves are the ideal water line freeze protection solution.

HAT/FP Freeze Protection Valve

The HAT/FP valve is designed to sense the water temperature in the pipe or ambient temperature, depending on installation. The valve will gradually open to bleed off the cold water when temperatures approach the valve’s set point, typically 35°F (1.6°C).

Once the flow is initiated, the valve will remain open until the discharge water temperature is 5 degrees above that, typically 40°F (4.4°C). Once the freeze danger passes, the valve will modulate closed again to conserve water and reduce wastewater disposal costs.

These 100% mechanical valves require no power source to operate, eliminating the human errors associated with manual valves. They can also save you thousands on your water or energy bills.

Result: Guaranteed freeze protection and water savings because of the reliable and automatic HAT/FP thermostatic valves.

Read the feature on HAT/FP valves in the latest issue of Plant Engineering.

TJM Electronics to Merge with ThermOmegaTech

TJM Electronics Merger Announcement

Electronics manufacturer to merge with affiliate company.

(Warminster, Pennsylvania) TJM Electronics is pleased to announce that it will merge with its affiliate company, ThermOmegaTech. Effective January 1, 2023, TJM will operate under the ThermOmegaTech brand as their electronics division.

TJM Electronics has been leading the way in electronics contract manufacturing since 1989. TJM became one of the first automated SMT companies certified to MIL-STD-2000 on the East coast. Since then, TJM has provided high-quality PCB assemblies utilizing cutting-edge technology to the aerospace, defense, medical, industrial, LED lighting, and non-commodity consumer electronics markets.

In 2019, TJM was purchased by Logue Family Holdings, the parent company of ThermOmegaTech, a leading thermostatic valve, and actuator design and manufacturing corporation. For almost 40 years, ThermOmegaTech has been creating temperature control solutions for a wide range of applications and currently services the railroad, commercial plumbing, aerospace, defense, and an array of industrial markets.

Last summer, TJM moved from its Bristol location to its current facility in Warminster, PA, located in the same building as ThermOmegaTech’s manufacturing plant and office space.

“This merger is a huge strategic advantage for TJM as it will help streamline processes and improve communication channels throughout the organization,” said Jim Logue, Jr., President, CEO of ThermOmegaTech and TJM Electronics. “Combining ThermOmegaTech’s mechanical design and manufacturing capabilities with TJM’s electrical manufacturing abilities will open the door to new opportunities and help to continue growth in our current markets.”

This partnership is also expected to result in greater efficiencies and eliminate redundancies in their systems, such as combining the AS9100D certification for both companies into one.

As with all important business decisions, ThermOmegaTech will work closely with its customers and employees to make the integration process as smooth as possible. Beyond the name change, customers should not see any major changes in the products and services they receive from both companies.

 

About ThermOmegaTech, Inc:

For almost 40 years, ThermOmegaTech has been a leader in designing and manufacturing self-actuated thermostatic technology valves and actuators. Founded in 1983, ThermOmegaTech is a privately held small business with 40,000 square feet of manufacturing and office facility located near Philadelphia, Pennsylvania.

The company provides innovative solutions for various applications, including freeze & scald protection, mixing & diverting, steam tracing control, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many others applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace & defense, and industrial.

ThermOmegaTech specializes in manufacturing prototype/small volume and highly engineered custom products utilizing phase-change thermostatic actuator technology to satisfy individual project needs.

ThermOmegaTech’s R&D, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication. Its QMS is certified to AS9100D standards demonstrating the focus on quality, and its products are distributed and used worldwide.